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A rectangular block 200x80x60 mm is to be face milled on a vertical-milling machine. A face milling

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tool of 100 mm diameter, having 12 teeth of carbide inserts is used for machining the 200x80 mm face.
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Suggested cutting speed is 50 m/min and feed per tooth 0.1 mm

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A) Find the machining time for one pass removing a layer of 2 mm thickness from the surface. with an

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approach of 5 mm and a over run of 5 mm with Symmetrical milling.

B) Find the machining time for one pass removing a layer of 2mm thickness from the surface with an
approach of 5 mm and an over run of 5 mm with asymmetrical milling having offset 5 mm.

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 A milling cutter of 70 mm dia. with 12 teeth operating at a cutting speed of 22 m/min ang a feed of 0.05
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mm/tooth. The feed per minute
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(a) 110 mm/min
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(b) 35 mm/min R
(c) 6 mm/min

(d) 60 mm/min

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If the index crank of a dividing head is turned through one complete revolution and 10 holes in a 30
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hole circle plate, the work piece turns through (in degrees)
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(a) 6

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(b) 12 j a
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(c) 240
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(d) 480

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A 15 cm dia carbide inserted milling cutter is to be used to cut a key way on medium hardened steel withh
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a feed of 0.08 mm/rev. the depth of the cut is to be 0.5 mm and the length of work is 20 cm. If cutting

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speed used 120 m/min. the time taken for key depth upto 2 mm is

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(a) 10.2 min
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b) 41 min R
(c) 11 min

(d) 44 min
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During a conventional milling operation, if depth of cut gets doubled where as the cutter diameter reduces to
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half, then what will be the percentage change in maximum uncut chip thickness ?
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(a) 0 %
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(b) 50 %
(c) 100 % R
(d) 200 %

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A slab milling operation is performed on a mild steel workpiece by a straight slab cutter of
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80 mm diameter with 40 teeth. The depth of cut and the rotational speed of cutter are 3
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mm and 50 rpm, respectively. If the table feed is 25 mm/min, the value of maximum uncut

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chip thickness (in microns) will be ________ (Rounded upto two decimals).
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