INTRODUCTION OF

ELECTRICAL
COMPONENTS

CUSTOMER SUPPORT T O U G H W O R L D . T O U G H E Q U I P M E N T.
DEPARTMENT
C O N T E NT S
 1. Components position
 2. Introduction of electrical components
1. Components position

Component
position
1. Components position
1. Components position

K1

K3
1. Components position

K10
K9
K13

K7 K4

K15

K8
K6
K14

K12
K11 K5
Table of contents

 1. Components position
 2. Introduction of electrical components
 2.1 PRESSURE SENSOR

Part No. ： 30B0171

Function ： Check pressures of left pump and right pump, the

value can be showed on the display.

Parameters:
Current Output ： 4-20mA
Working Voltage ： 9-34Vd.c.
Limiting Current ： 28mA
Pressure Range ： 0-400bar
Thread Specification ： G1/4A
 2.1 Pressure sensor

Test process:
Measure with Current Position(20mA) of the multimeter,
connect red probe with pin 2 and black probe with ground.
Check the reading change from 4-20mA with a pressure
range of 0-40MPa.
 2.2 Pressure sensor

Part No. ： 30B0173

Function: Check pressures of pilot pump,

the reading can be showed on the display.

Parameters:
Current Output ： 4-20mA
Working Voltage ： 9-34Vd.c.
Limiting Current ： 28mA
Pressure Range ： 0-60bar
Thread Specification ： G1/4A
 2.2 Pressure sensor

Test process:
Measure with Current Position(20mA) of the multimeter,
connect red probe with pin 2 and black probe with ground.
Check the reading change from 4-20mA with a pressure
range of 0-6MPa.
2.3 PRESSURE SWITCH

Part No. ： 30B0502

Function ：
1. Check hand & foot pilot
Pressure, for auto idle.
2.Check foot pilot pressure, use for
travel alarm.
Parameters: Foot auto idle
Normal close: Actuates when
pressure is above 1.6 Mpa;
(The connector is a DT04-2P; The
thread is G1/4).
The safety pressure must be less
than 30MPa.
Hand auto idle
 2.3 Pressure switch

Test process:
1. Shut down the engine, measure the resistance for the two terminals of
the pressure switch with position 200Ω of the multimeter. The reading is
normal is the switch is closed.
2.Start the engine, operate the machine for digging, measure the resistance
for the two terminals of the hand pilot pressure switch. The reading is
normal is the switch is open.
3. Start the engine,operate the machine for digging, measure the resistance
for the two terminals of the foot pilot pressure switch. The reading is normal
is the switch is open.
 2.4 COOLANT LEVEL ALERT SWITCH

Part No. ： 30B0401

Function ：
Check the water level of radiator, alarm hoot

Parameters:
Thread Specification ： M14X1.5
The witch is on when warning, otherwise is off.
 2.4 COOLANT LEVEL ALERT SWITCH
Test process:
Measure with the Resistance Position of the multimeter. When
the float and the sensor distance is less than 3mm, the switch
closes, otherwise the switch opens.
2.5 ANTENNA

Part No. ： 37B0221

Function ： Radio antenna.

Parameters:
Frequency Range ： 806 ～ 960
Bandwidth （ MHz ）： 70
Gain （ dBi ）： 5.5
Coaxial line （ mm ）： 2500

Test process:
Check the appearance for damage
 2 . 6 F U S E A N D R E L AY B O X

Part No. ： 46C3370

Function ： The fuse
box contains the fuses
that protect the
individual circuits within
the excavator, along
with the low current
relays used for switching
some of those circuits.
Parameters:24V
2.6 Fuse and relay box
 2.7 MAIN POWER SWITCH

Part No. ： 34B0297

Function ：
Switch on/off the electric power of the
complete machine

Parameters:
Terminal Thread Specification ： M10
Contactor Constant Through
Current≤200A
Instant (5s) Current ： 1200A
2.7 Main Power Switch

Position ：
 2 . 8 S TA N D A R D / E M E R G E N C Y S Y S T E M
SWITCH
Part No. ： 34B0212

Function ：
To exchange standard/emergency
system

Parameters:
Rated Load ： 300V d.c 3A
2.8 Standard/emergency system switch

Position ：

Emergency
system Speed-up

Standard Speed-down
system
2.9 HORN BUTTON

Parameters:
Rated Load ： 24V 8A
2.10 POWER BOOST BUTTON

Parameters:
Rated Load ： 24V 8A
 2 . 11 S TA R T R E L AY

Part No. ： 31B0072

Function:Start relay, oil cutoff valve relay

Parameters:
Winding Rated Voltage ： 24V DC
Contact Rated Current ： 120A
Thread size at coil wire terminal: M5
Thread size at contact wire terminal: M8
 2 . 11 S TA R T R E L AY

Test process:
1. Resistance at the M5 terminal is about 63 ohm.

2. When coil is deenergized, resistance at M8 terminal

is 0, when coil is energized, resistance at M8 is
infinite(Switch opens)

Position:
 2 . 1 2 P R E H E AT R E L AY

Part No. ： 31B0042

Function: Preheat relay

Parameters:
Winding Rated Voltage ： 24V DC
Contact Rated Value ： 48V DC 200A
Winding Terminal Thread Specification ：
M4
Contact Terminal Thread Specification ： M8

Preheat relay K3
 2 . 1 2 P R E H E AT R E L AY

Test process:
1. Resistance at the M4 terminal is about 4 ohm.

2.When coil is deenergized, resistance at M8 terminal is 0,

when coil is energized, resistance at M8 is infinite(switch
open)

Position:
 2.13 Start aid relay
Position ：
Part No. ： 31B0059
Parameters:
Winding rated voltage ： 24V
Contact rated voltage ： 30A

K8
 2 . 1 4 T R AV E L A L A R M R E L AY
Position ：
Part No. ： 31B0059
Parameters: K9
Winding rated voltage ： 24V
Contact rated voltage ： 30A
 2 . 1 5 W I P E R R E L AY
Position ：
Part No. ： 31B0059
K10
Parameters:
Winding rated voltage ： 24V
Contact rated voltage ： 30A
 2 . 1 6 B O O M L A M P R E L AY
Position ：
Part No. ： 31B0059
Parameters:
Winding rated voltage ： 24V
Contact rated voltage ： 30A

K11
 2 . 1 7 F R A M E L I G H T R E L AY
Position ：
Part No. ： 31B0059
Parameters:
Winding rated voltage ： 24V
Contact rated voltage ： 30A

K12
 2 . 1 8 T R AV E L S P E E D R E L AY
Position ：
Part No. ： 31B0059
Parameters:
K13
Winding rated voltage ： 24V
Contact rated voltage ： 30A
 2 . 1 9 D O M E L I G H T R E L AY
Position ：
Part No. ： 31B0059
Parameters:
Winding rated voltage ： 24V
Contact rated voltage ： 30A

K14
 2 . 2 0 O I L P U M P R E L AY
Position ：
Part No. ： 31B0059
Parameters:
Winding rated voltage ： 24V
Contact rated voltage ： 30A
K15
 2 . 2 1 P O W E R S U P P LY S O C K E T

Part No. ： 36B0641

Function ：
12V power supply receptacle.
Supply 12V power to electrical
appliances.

Parameters:
Through Current ： 8A
2.22 CIGARETTE LIGHTER

Part No. ： 37B0061

Function ：
1. Lighter; 2. 24V electricity supply for
automobile devices.

Parameters:
Power ： 108W ， Current≤4.5A
2.22 Cigarette lighter

Test process:

Check the connector that connects to lighter for 24 V

voltage, if voltage is found, but lighter fails to work, then the
lighter is damaged.

Position ：
 2.23 PILOT SHUT SWITCH

Part No. ： 34B0119

Function ： Use for shut-off

valve

Parameters:
Exterior Dimension ：
32X24X10mm
Rated Value DC ： 15V 6A
 2.24 Wiper lock switch

Part No. ： 34B0134

Function ： Front window position switch.

When the front window is open, wiper circuit
is cut off.

Parameters:
Normally closed
Rated Value ： 24V DC 0.75A ；
2.24 Wiper lock switch

Position:
2.25 Rotating beacon

Part No. ： 32B0080

Function ： Rotating beacon

Parameters:
Rated Value ： 24V 55W
2.25 Rotating beacon

Test process:
Check the connector that connects to rotating beacon for 24 V
voltage, if voltage is found, but no illumination, then the bulb is
burnt out.

Position:
2.26 Dome light

Part No. ： 32B0084

Function ： Dome light

Parameters:
Rated Value ： 24V 10W
2.26 Dome light

Test process:

Check the connector that connects to dome light for 24 V

voltage, if voltage is found, but no illumination, then the bulb
is burnt out.

Position:
2.27 Wiper switch

Part No. ： 34B0742

Parameters:
Rated Value ： 24V 8A
 2.28 Quick coupler switch

Part No. ： 34B0744

Function ： Controls quick

coupler.

Parameters:
Rated Value ： 24V 8A
 2.29 ENGINE SPEED SWITCH

Part No. ： 34B0324

Function ： Controls the engine speed

under standard system.

Pin 6
Pin 1
Pin 2
Pin 3
Pin 4
 2.29 Engine speed switch

Test process:
Check the start switch for power state with Resistance
Position of the multimeter, using the following table
Pin Pin Pin Pin Pin
　
1 2 3 4 6
Position 1 1 0 0 0 1 Position:
Position 2 0 1 0 0 1
Position 3 1 1 0 0 1
Position 4 0 0 1 0 1
Position 5 1 0 1 0 1
Position 6 0 1 1 0 1
Position 7 1 1 1 0 1
Position 8 0 0 0 1 1
Position 9 1 0 0 1 1
Position 10 0 1 0 1 1
1-ON 0-OFF
 2 . 3 0 A C C E L E R AT O R K N O B

Part No. ： 34B0729

Function ： Controls the engine speed

under emergency system.

Emergency
system Speed-up

Standard
system Speed-down
 2.31 SWITCH BOX

Part No. ： 37B0719

Function ：
1. Control the travel speed
2. Control the boom light and frame light
3. Control the wiper.
4. Travel alarm cancel

Parameters:
Rated Voltage ： 24V dc
2.31 Switch box

Position:
 2.32 Wiper motor & linkage

Part No. ： 37B0718

Function ： Used to drive the wiper to work

Parameters:
Rated voltage: 24V
Rated power: 35W
Current at low speed(without load≤1.2A
Current at low speed(with load)≤3.0A
 2.32 Wiper motor & linkage

Test process:
The appearance of motor not have scratches, bumps; the
motor not have abnormal sound when through 24V electric ,
transmission and motor bracket without interference, the initial
swing of the output shaft is clockwise swing.

Position:
2.33 MONITOR

Part No. ： 35B0149

Function ： Monitor.

Parameters:
Rated Voltage ： 24Vdc CAN
Communication

Position:
2.34 AMG Fuse

Part No. ： 37B0299

Function ： Fuse for preheat circuit
Parameters:
Rated Current ： 150A
Test process:
Check the appearance
 2 . 3 5 B AT T E RY

Part No. ： 37B0108

Function ： Battery

Parameters:
Rated voltage ： 12V
Reserve capacity ： 230min Position:
Low temperature starting current
（ -180C ）： 850A
Test process:
2.36 RADIO

Part No. ： 37B0769

Function ： Radio

Parameters:
Rated Voltage ： 24V dc
 2.36 Radio

Test process:
3 wires are available for the black connector. One is ground
wire and the others are power supply wires. Check the voltage
between the ground wire and each power supply wire
respectively. If the voltage is 24V, but radio fails to work, then
the radio is damaged.

Position:
2.37 HORN

Part No. ： 38V0001

Function ： Horn
Parameters:
Rated voltage ： 24V
Current ： 2.0Amax
Basic frequency ： 420±30Hz
Sound level ： 105dB-118dB(A)
Test process:
Check the appearance for damage ，
no noise when power on
2.38 LOUDSPEAKER

Part No. ： 38B0057

Function ： Loudspeaker of radio

Test process:
Check the resistance at both terminals.
The value should be 8 ohm. Allowable
error range is 6.8 to 9.2 ohm
 2 . 3 9 T R AV E L A L A R M

Part No. ： 38B0042

Function ： Travel alarm

Parameters:
Decibel Value ： 112dB(A)
Operating Voltage ： 12-48V dc
 2.40 RESISTOR

Part No. ： 38B0055

Function ： Used to limit the flow of

proportion valve under emergency
system

Parameters:
Rated Value ： 100W 41Ω
2.41 Washer assembly

Part No. ： 37B0116

Function ： Washer assembly

Parameters:
Liquid Saving Box ： 3L
Rated Power of Motor ： 25W
Load Current ：≤ 1.5A
 2.42 BOOM LAMP

Part No. ： 32B0028

Function ： Boom light

Parameters:
Bulb Specification ： 24V 70W
2.43 Quick hitch solenoid

Part No. ： 12C0370

Parameters: 24V
 2 . 4 4 H Y D R A U L I C T E M P E R AT U R E S E N S O R

Part No. ： 32B0496

Function ： Check the temperature of
hydraulic oil, show the value on display.
Temperature range on the display: 40°C--
100°C, the warning is activated when the
temperature surpass 85℃
Parameters:
Thread Specification ： M18X1.5
Connector Specification ： DJ7021-1.5-
10
Sensing Element:Pt1000
 2.44 Hydraulic temperature sensor

Test process:
Test the two terminals of the sensor by using position 2K of the
millimeter, use following resistance table for reference

Temp(0C) 50 60 70 80 85 90
Resistance(Ω) 3509 2401 1678 1195 1015 865.5

Temp(0C) 95 100 105 110 115 　

ResistanceΩ) 741.2 637.1 549.8 476.3 414 　
 2.45 Fuel sensor

Part No. ： 30B0350

Function ： Detect diesel tank oil level,
you can read from monitor
Parameters:
Length ： 745mm
Number of segments ： 12
Connectors Specifications ： DJ7031-
1.5-10
Allows current≤100mA
Allows electric power≤3W
Maximum resistance ： 900±9 Ohm
Minimum resistance ： 75±0.75 Ohm
 2.45 Fuel sensor

Test process:
Test pin 1 and pin 2 of the fuel sensor connector by using a
multimeter. When testing, follow the up and down movement
direction of the magnetic float. Observe the resistance reading
shown in the multimeter. Check the resistance of multimeter
values to see whether they are the same. If not, trouble will
occur to the fuel sensor.
浮球
L1
L2
L3
L4
L5
L6
L7
L8
L9
L10
L11
高位报警

51±4
2.45 Fuel sensor

79±4

156±4

226±4

296±4

366±4

436±4

506±4

576±4

646±4

695±4

745±4
2.46 Direct current dynamo

Part No. ： 40C1029

Function ： Direct current dynamo

Parameters: 24V 70A

 2 . 4 7 S TA R T E R M O T O R

Part No. ： 11C0589

Function ： Starter motor

Parameters: 24V 7.5KW

 2.48 ELECTRIC SWITCH LOCK

Part No. ： 34B0118

Function ：
1. Complete machine electric supply connection.
2. Stop/ Turn off power supply of the complete
machine
3. Start position
4. Preheat position
Parameters:
1.B1 ， B2-G1 ， G2 ， Rated current 30A ，
B1 ， B2-M Rated current 3A
2.B1 ， B2-M instantaneous current 10A B1 ，
B1-S Rated current 3A B1 ， B2-S
instantaneous current 10A
2.48 Electric switch lock
2.48 Electric switch lock

Test process:
Check the start switch for power state with Resistance
Position of the multimeter, using the following table
 2.49 Chassic Lamp

Part No. ： 32B0301

Function ： Frame Lamp

Parameters: 24V 70W

 2.49 Chassis Lamp

Test process:
1. Check the two terminals with a millimeter to look for an open
circuit. If an open circuit is found, the light bulb is burnt out.
2.Check the connector that connects to frame light for 24 V
voltage, if voltage is found, but no illumination, then the bulb is
burnt out.

Position:
 2.50 Converter

Part No. ： 37B0472

Function ： Convert output voltage from
24v to 12V, connecting to electrical
supply plug.
Parameters:
Peak Power ： 130W
Power ： 100W
Frequency ： 52kHz
Input Voltage ： 18/32V
Output Voltage ： 13.5V
Rated Load ： 12V 10A
Output Current ： 7.5A
 THANK YOU
T O U G H W O R L D . T O U G H E Q U I P M E N T.