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Maintenance Management

Modern maintenance management aims to keep equipment running at high capacity and producing quality products at the lowest cost possible. There are different types of maintenance including preventive maintenance, which involves performing maintenance before failures occur; corrective maintenance, which repairs equipment after failures; and predictive maintenance, which predicts failures before they cause damage. The objectives of maintenance include maximizing equipment useful life, increasing reliability, enhancing safety, and minimizing costs and production interruptions.

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Sakshi Singh
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39 views

Maintenance Management

Modern maintenance management aims to keep equipment running at high capacity and producing quality products at the lowest cost possible. There are different types of maintenance including preventive maintenance, which involves performing maintenance before failures occur; corrective maintenance, which repairs equipment after failures; and predictive maintenance, which predicts failures before they cause damage. The objectives of maintenance include maximizing equipment useful life, increasing reliability, enhancing safety, and minimizing costs and production interruptions.

Uploaded by

Sakshi Singh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PPTX, PDF, TXT or read online on Scribd
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Maintenance Management

Maintenance Management
• Modern maintenance management is not to repair broken equipment rapidly.
Modern maintenance management is to keep the equipment running at high
capacity and produce quality products at lowest cost possible.
• Maintenance is a set of organized activities that are carried out in order to
keep the item in its best operational condition with minimum cost required.
Maximize
useful life of
equipment

Increase
Main To enable
desired
functional
reliability of

tena quality production


facilities

nce Efficient use of


maintenance
Obje personnel and
Equipment
ctive Enhance Minimize
s safety of
manpower
cost of
production

Minimize
frequency of
interruptions
Impacts of Poor Maintenance

Production Product and


Production Cost
capacity service quality

Machines idled by Labor cost per unit Low quality of


breakdown rise product

Machine
Inadequate service
Capacity reduced malfunction
to customer
results in scrap
Types of Maintenance
Running
Maintenance
Preventive Shutdown
Maintenance Maintenance
Scheduled
ce Maintenance
Planned
an Maintenance Breakdown
Corrective Maintenance
en Maintenance Shutdown
nt Predictive Maintenance
Maintenance
ai
Unplanned Emergency
M Maintenance Maintenance
Planned Maintenance
In planned maintenance the maintenance is carried out with some fore
thoughts, prior planning, record keeping and control actions.
These can be further classified as:
• Preventive Maintenance
• Corrective Maintenance
• Predictive Maintenance
Preventive Maintenance
• Based on the principle that ‘prevention is better than cure’.
• Involves performing maintenance activities before the equipment fails.
• It is a set of activities that are performed on plant equipment, machinery and
system before the occurrence of a failure in order to prevent or eliminate any
degradation in their operating conditions.
• It is the maintenance carried out at predetermined intervals or according to
prescribed criteria and intended to reduce the probability of failure or the
degradation of the functioning and the effects limited.
• It has three types
Running Maintenance
Scheduled Maintenance
Shut down Maintenance
1. SCHEDULED MAINTENANCE
• Time based maintenance consists of periodically inspecting, servicing and
cleaning equipment and replacing parts to prevent sudden failure and process
problems.
2. RUNNING MAINTENANCE
• It is a scheduled service visit carried out by an agent, to ensure that an item of
equipment is operating correctly and to therefore avoid any unscheduled
breakdown and downtime.
3. SHUTDOWN MAINTENANCE
• That can only be performed when the equipment, machine, or plant has been
put out of service.
Corrective Maintenance
• In this type, actions such as repair, replacement, or restore will be carried out
after the occurrence of a failure in order to eliminate the source of this failure
or reduce the frequency of its occurrence.
• It also include the different types of actions like typical adjustment of redesign
equipment.
• The difference between corrective maintenance and preventive maintenance
is that for the corrective maintenance, the failure should occur before any
corrective action is taken.
• It is of two types
Breakdown Maintenance
Shutdown Maintenance
1. BREAKDOWN MAINTENANCE
• It means repairing is done when equipment fails. Such a thing could be used
when the equipment failure does not significantly affect the operation or
production or generate any significant loss other than repair cost.
2. SHUTDOWN MAINTENANCE
• That can only be performed when the equipment, machine or plant has been
put out of service.
Predictive Maintenance
• As the name implies, it involves the prediction of the failure before it occurs,
identifying the root cause for those failure symptoms and eliminating those
causes before they result in extensive damage of the equipment.
• Types of maintenance performed continuously or at intervals according to the
requirements to diagnose and monitor a condition or system.
UNPLANNED MAINTENANCE
• Maintenance action which is carried out without any fore thoughts or prior
planning is called unplanned maintenance.
• Emergency maintenance is one of the example of unplanned maintenance.
• In this type of maintenance the maintenance action is executed with the help
of all available maintenance resources in least possible time, without any
major time lag.
• Examples are gas leakage in chemical plant, fire hazards, breakdown of boiler,
turbine etc.

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