This document discusses cam design, clutches, and brakes. It describes types of cam profiles and how to determine base circles and account for forces and stresses. It also summarizes different types of clutches, including plate clutches, cone clutches, internal expanding rim clutches, and electromagnetic clutches. Finally, it briefly mentions band and block brakes, external shoe brakes, and internal expanding shoe brakes.
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Clutch 1
This document discusses cam design, clutches, and brakes. It describes types of cam profiles and how to determine base circles and account for forces and stresses. It also summarizes different types of clutches, including plate clutches, cone clutches, internal expanding rim clutches, and electromagnetic clutches. Finally, it briefly mentions band and block brakes, external shoe brakes, and internal expanding shoe brakes.
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UNIT V CAMS, CLUTCHES AND BRAKES
Cam Design: Types-pressure angle and under cutting base
circle determination - forces and surface stresses. Design of plate clutches –axial clutches-cone clutches- internal expanding rim clutches- Electromagnetic clutches.
Band and Block brakes - external shoe brakes – Internal
expanding shoe brake. CLUTCHES INTRODUCTION A clutch is a machine member used to connect a driving shaft to a driven shaft so that the driven shaft may be started or stopped at will, without stopping the driving shaft.
The use of a clutch is mostly found in automobiles.
A little consideration will show that in order to change gears
or to stop the vehicle, it is required that the driven shaft should stop, but the engine should continue to run.
The engagement and disengagement of the shafts is obtained
by means of a clutch which is operated by a lever. Types of Clutches
Following are the two main types of clutches
commonly used in engineering practice :
1. Positive clutches, and
2. Friction clutches. Positive Clutches
The positive clutches are used when a positive drive is
required.
The simplest type of a positive clutch is a jaw or claw
clutch.
The jaw clutch permits one shaft to drive another through a
direct contact of interlocking jaws.
It consists of two halves, one of which is permanently
fastened to the driving shaft by a sunk key. Positive Clutches Friction Clutches
A friction clutch has its principal application in the
transmission of power of shafts and machines which must be started and stopped frequently.
Its application is also found in cases in which power is
to be delivered to machines partially or fully loaded.
The force of friction is used to start the driven shaft
from rest and gradually brings it up to the proper speed without excessive slipping of the friction surfaces. In automobiles, friction clutch is used to connect the engine to the drive shaft.
In operating such a clutch, care should be taken so
that the friction surfaces engage easily and gradually bring the driven shaft up to proper speed.
The proper alignment of the bearing must be
maintained and it should be located as close to the clutch as possible. Types of Friction Clutches
Though there are many types of friction clutches, yet
the following are :
1. Disc or plate clutches (single disc or multiple
disc clutch), 2. Cone clutches, and 3. Centrifugal clutches. Design of a Disc or Plate Clutch Consider two friction surfaces maintained in contact by an axial thrust (W ) as shown in figure Let T = Torque transmitted by the clutch,
p = Intensity of axial pressure with which the contact
surfaces are held together,
r1 and r2 = External and internal radii of friction
faces,
r = Mean radius of the friction face, and
μ = Coefficient of friction.
Consider an elementary ring of radius r and thickness dr as
shown in above Fig. An automotive single plate clutch consists of two pairs of contacting surfaces. The inner and outer radii of friction plate are 120 mm and250 mm respectively. The coefficient of friction is 0.25 and the total axial force is 15 kN. Calculate the power transmitting capacity of the clutch plate at 500 r.p.m: using (i) Uniform wear theory, and (ii) Uniform pressure theory. GivenData: n=2 r 1= 250 mm = 0.25 m r2 = 120 mm = 0.12 m μ = 0.25 ; W = 15 kN = 15 x 103 N = 500 r.p.m. Solution: (i) Using uniform wear theory . Torque transmitted on clutch is given by