This document provides an overview of process instrumentation and control. It defines instrumentation as using instruments to measure and control physical and chemical properties in various industries. It then classifies instruments based on their function, working, and power source. The key parts of measuring instruments are also outlined, including the primary, secondary, manipulation, and functioning elements. Finally, some common temperature measurement devices are listed such as bimetallic thermometers, thermocouples, RTDs, and various types of pyrometers.
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Pidc Unit 1
This document provides an overview of process instrumentation and control. It defines instrumentation as using instruments to measure and control physical and chemical properties in various industries. It then classifies instruments based on their function, working, and power source. The key parts of measuring instruments are also outlined, including the primary, secondary, manipulation, and functioning elements. Finally, some common temperature measurement devices are listed such as bimetallic thermometers, thermocouples, RTDs, and various types of pyrometers.
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Process Instrumentation Dynamics & Control
Course Code : FT-315 Semester : V
Evaluation Scheme : CIE Marks :30 Marks (20 + 10) SEE Marks : 100 Unit-1
Measuring Instruments What is Instrumentation Definition -
The technology of using instruments to measure & control the physical & chemical properties of material is called instrumentation.
For example, measurement of various process variables like temperature,
pressure, level, flow, density, viscosity etc.
Applications of instruments in various fields like Chemical,Food &
Pharmaceutical industries, automobiles, residential appliances, satellites etc. Types of Measurement: • Direct Measurement:
The meaning of the measurement & purpose of the processing operation
are identical. For e.g.:- Weight, Height etc
• Indirect Measurement:
The meaning of the measurement & purpose of the processing operation
are not same but they are related to each other. For e.g. Resistance Measuring Instruments: • Measuring instrument is a device for determining the value of some particular quantity or condition.
• Measuring instrument may be required to indicate, record, signal
or perform some operations on the value it has determined.
• For example, Distributed Control System (DCS).
Classification of Instruments: A) Classification based on function: • Indicating Type - These instruments have some kind of calibrated scale & pointer. Any change in the quantity to be measured is indicated by change in pointer position on the scale. e.g. Mercury Thermometer, Ammeter, Voltmeter etc. • Recording Type - These instruments continuously make a written record of values of measured quantity against some other variables like time. e.g. ECG machine. • Signaling Type - These instruments only indicate that the values of measured quantity are within specified range of values. They don’t indicate the exact values of the quantity. e.g. LS indicates whether level of liquid inside the tank is too low or too high with reference to certain fixed level. Classification of Instruments: A) Classification based on function: • Registering Type - These instruments record only discrete increments in the values of measured quantity by some numbers. e.g. Some speedometers register 1 km change in travelled distance. • Transmitting Type - These instruments carry the information regarding the measurement from the point of measurement to some remote point. e.g. Telephone lines. • Manipulating Type - These instruments performs certain operations on the value of the quantity. e.g. Differential pressure sensors. Classification of Instruments: B) Classification based on Working: • Automatic Instruments- These instruments don’t require the manual assistance for their functioning. e.g. Mercury thermometers, Sensors • Manual Instruments- These instruments require the manual assistance for their functioning. e.g. Functioning of Wheatstone's bridge indicator requires manual adjustment of null point to get temperature reading. Classification of Instruments: C) Classification based on source of power: • Self Operated: These instruments themselves generate the power required for their operation. e.g. Mercury thermometer • Power Operated: These instruments require external power supply for their functioning. This power may be in the form of electricity or compressed air. e.g. Electric weighing balance Parts of the measuring Instruments: Parts of the measuring Instruments: • Primary Element: These element first receives the energy from the measured medium & utilize it to produce a condition representing the value of the measured variable. In liquid filled thermometer, the bulb represents the primary element. It first receives the heat energy from the hot bath, that causes expansion of mercury inside the bulb and capillary. This changes the pressure inside the Bourdon tube that represents change in temperature around the bulb. • Secondary Element: These element converts the condition produced by primary element into the condition useful for functioning of the instrument. In liquid filled thermometer, Bourdon spring represents secondary element because it converts change in pressure of mercury inside it into mechanical displacement of free end of Bourdon spring which is necessary for the functioning of the instrument. Parts of the measuring Instruments: • Manipulation Element: This element performs certain operations on the condition produced by the secondary element. In liquid filled thermometer, adjustable link act as manipulation element because they convert linear motion of the free end of Bourdon into proportional circular motion of the pointer. • Functioning Element: This element represents the parts used for indicating, recording, signaling, registering or transmitting the measured quantity. In liquid filled thermometer, calibrated scale represents functioning element. Parts of the measuring Instruments: • Data Transmission Element: When primary element is far away from secondary element, then this element is essential which transmits the condition of primary element to the secondary element. In liquid filled thermometer, capillary acts as data transmission element. Temperature Measurement Devices • Bimetallic thermometer • Thermocouples • Resistance Detector Thermometers(RTD) • Radiation pyrometers • Optical pyrometer