CONDENSATE POLISHING UNIT

STATUS AS ON 12.09.2021
 Mechanical & Process Brought out Items Status
SL. PO Delivery as PO Value
BROUGHT OUT ITEMS Nos. Status Remarks
No. Date per PO in Lacks
1 PSF & ACF 1 unit PO Released 07.06.2021 25.07.2021 20.90 Received
2 Lime Dosing Pumps 1 lot PO Released 11.06.2021 07.08.2021 1.46 Received
3 Lamella Clarifier Media-Tube deck 2 sets PO Released 12.06.2021 10.07.2021 2.15 Received
4 Lime and Flash Mixer stirrers 3 nos. PO Released 19.06.2021 30.07.2021 0.74 Received
5 Air Diffusers & Grid Arrangement 1 lot PO Released 12.06.2021 -- 2.14 Received
6 Centrifugal Pumps 1Lot PO Released 22.05.2021 17.07.2021 36.58 Exp delv 15.09
7 Air Blowers 5 nos PO Released 24.05.2021 07.07.2021 8.60 Motors pending
8 Flame Arrestor & Breather Valve 1no. PO Released 11.06.2021 10.07.2021 0.47 Received
9 Valves 1 lot PO Released 23.06.2021 30.07.2021 7.85 Received
10 ABT-Media 1 set PO Released 25.06.2021 05.08.2021 7.75
11 SBR - Decanter 1 set PO Released 25.06.2021 05.08.2021 9.00 Delv By15.09.21
12 CBME-Chamber 1 unit PO Released 25.06.2021 05.08.2021 8.75
13 MS Plates and Structural material 1 no. PO Released 12.07.2021 15.07.2021 52.86 Received
14 HDPE Pipe line 700mtrs PO Released 31.07.2021 15.08.2021 2.71 Received
15 UF-RO System 1 unit PO Released 24.07.2021 25.09.2021 92.00 Delv by Oct end
16 UV for 40 KL RO permeate 1 unit PO Released 21.08.2021 15.09.2021 1.80 PI reced.
17 Interconnecting Pipelines & fittings 1 lot PO Released 31.08.2021 10.09.2021 30.00 Delv this week
 Electrical and Instrumentation Brought out Items
Delivery
S. PO Value
BROUGHT OUT ITEMS Nos. Status PO Date Date as per Remarks
No. in Lacks
PO
18 Electric Cables 1 lot PO Released 23.06.2021 30.07.2021 24.77 Received
19 MCC Panel 1 unit PO Released 17.06.2021 30.07.2021 14.10 Delv By 15.09
20 Actuator Valves 1 lot PO Released 12.06.2021 30.06.2021 1.94 Received
21 Flow meter 1 set PO Released 12.06.2021 30.07.2021 0.86 Received
22 Conductivity and pH transmitters 1 lot PO Released 05.06.2021 20.07.2021 0.95 Received
23 PLC panel 1 no. PO Released 14.06.2021 25.07.2021 2.65 Received
24 Signal Cable 1000 mt PO Released 12.06.2021 10.07.2021 0.58 Received
25 Air Compressor 1 lot PO Released 23.06.2021 25.07.2021 1.82 Received
26 CBME Panel 3 Units PO Released 14.07.2021 26.08.2021 13.27 Received
27 Lighting Material 1 Lot PO Released 10.07.2021 05.08.2021 1.30 Received
28 Elec Cable Trays & Earthing material 1 Lot PO Released 26.07.2021 12.08.2021 2.00 Received
29 Pressure, Temp Guages & fittings. 1 lot PO Released 26.07.2021 31.08.2021 1.30 Delv by 15.09
30 Chlorination dosing system 1 unit PO Released 21.08.2021 20.09.2021 1.20 Awaiting PI
31 Level Switches 8 nos PO Released 02.09.2021 20.09.2021 1.20
 CIVIL WORKS 2nd REVISED SCHEDULE
Sch. Date of May Jun-21 Jul-21 Aug-21 Sept. 21
Sl.
No.
Civil Structure
4th 1st 2nd 3rd 4th
Start Finish week
Month Month Month
week week week week

1 ABT,SBR Feed Sump 6 & 8 24.05.2021 25.09.2021

2 Lamella Clarifier - 2 01.08.2021 04.09.2021
3 Filter Water Sumps No.11 & 13 01.08.2021 05.09.2021 Completed
4 PSF-ACF Foundations 26.08.2021 07.09.2021
5 CBME, UF RO Shed foundations. 26.08.2021 22.09.2021
6 UF RO tanks Foundations 26.08.2021 22.09.2021
7 Misc. Foundations 26.08.2021 22.09.2021
8 Pumps and Air blowers foundation 05.09.2021 22.09.2021
9 Drains, Fencing & Roads etc 15.09.2021 30.09.2021
10 Naocl & Lime storage facility 20.09.2021 30.09.2021

 Equalization Tank Completed on 12.08.2021.

 EGSB Foundation work completed on 24.07.2021
 Lamella-1 civil foundation work completed on 13.08.2021
 Lamella 2, PSF, ACF and 11 &13 sumps civil works will complete by 09.09.2021
SBT, ABT, Sump 6 & 8 first lift shuttering work completed. Total work will complete by 25.09.2021
 ELECTRO MECHNICAL WORKS 2nd REVISED SCHEDULE
Sch. Date of June July Aug.
Sept. 2021
Status as 2021 2021 2021
Sl.
Activity on
No. 12.09.21 1st 2nd 3rd 4th
Start Finish Month Month Month
week week week week

1 EGSB - FABRICATION & ERECTION U/Progress 05.07.21 22.09.21

2 LIME TANKS & STIRRERS F& E U/Progress 02.09.21 16.09.21
3 ABT & CBME STRUCTURE F&E, Civil work U/P 10.09.21 22.09.21
LAMELLA CLARIFIERS FAB.&
4 u/progress
EREC. 01.08.21 15.09.21
5 FLARE STACK, Pr.& Vac. relief F&E U/Progress 14.09.21 22.09.21
6 FILTERS ERECTION U/Progress 08.09.21 16.09.21
PUMPS AND BLOWER’S
7 Civil work U/P
ERECTION 15.09.21 30.09.21
8 PIPELINES LAYOUT Sep 3rd week 15.09.21 30.09.21
9 ELECTRICAL PANNEL & CABLING Sep 3rd week 10.09.21 30.09.21
10 INSTRUMENTATION WORKS Sep 4th week 10.09.21 30.09.21
11 EGSB
UF &-RO
Erection
SYSTEMwork under progress. Will
ERECTION Nov complete
15 by 22.09.21.
15.11.21 30.11.21
12 Lamella
TRAILS-1AND
Erection complete internals Oct
COMMISSIONING pending,
10th Lamella-2
10.10.21 Fabrication U/P- Erection will complete by 15.09.21
30.11.21
 Lime tanks, UF RO tanks & other fabrication works will complete by 30.09.21
EGSB FABRICATION & ERECTION WORK
05.09.2021 12.09.2021
 LAMELLA - 1 & 2 FABRICATION & ERECTION WORK
05.09.2021 12.09.2021
Lamella - 1
Lamella - 2
 ABT, SBR, SUMP 6 & 8 CIVIL WORKS

05.09.2021 13.09.2021
LAMELLA - 2, SUMP 11,13, PSF & ACF CIVIL WORKS (COMPLETED)

05.09.2021 12.09.2021

LAMELLA-2 COMPLETED

SUMP 11,13, PSF & ACF SUMP 11,13, PSF & ACF Completed
STATUS/SCHEDULE FOR COMMISSIONING OF 28 MW TG LP PROCESS STEAM PRESSURE
FROM 3 ATA to 5.5 ATA
Sl. Name of the Equipment Name of the PO No & Expected % of Completion
Material to be received
No. / Package Supplier Date Delivery completion Date

1 Co-Gen 28 MW TG LP Steam Preesure Modification

a Providing of revised HMBD -2 Nos 100% Received

b Providing of revised P&ID Diagram -2 Nos 100% Received

Bill of materials along with isometric drawings 100% Received

Support schedule (spring hanger and rod

hanger details) and insulation schedule to be
LP steam pressure received from BHEL
modification from 3 M/s. BHEL, 48000132 /
c ATA TO 5.5 ATA line -1 Hyderabad QCNRV @ 5.5 ata - 1 No 20.01.2022 31.10.2021
accessories
d Safety valve - 2 Nos 31.12.2021

Spray water pressure control valve with

e 31.10.2021 31.03.2021
accessories
f Steam flow nozzle for LP to Distillery 30.09.2021

De-Super heater and temperature control valve

g 31.10.2021
with accessories
LP steam pressure This equipment required for 220 KLPD
modification from 3 M/s. BHEL, Offer received, Negotiation discussion will be project. But QCNRV, Flow element & De-
h
ATA TO 5.5 ATA line -2 Hyderabad will be on 18th Sep-2021 at BHEL office, Hyd. super heater will purchase now in view of
accessories delivery period is more.
Sl. Name of the Name of the Expected % of Completion
Material to be received PO No & Date
No. Equipment / Package Supplier Delivery completion Date
2 20" Steam line piping (IBR)
20" IBR steam pipe line (850 4800013904 &
a 30.12.2021
M) with accessories 08.09.2021
20" IBR steam pipe line
b LOI – NSL-
(850 Meters) from 28 MW
Proposal sent to HO IBR Pipe, accessories, IBR KSL/Shanti
TG LP header to Distillery 31.03.2021 31.03.2021
for finalisation Valves, thermal insulation Boilers/LOI/No.6
c process steam header with & 07.09.2021
accessories - Line 1
MS structural Material for KSL will be
e
pipe line support arrange

3 120 KLPD Operation Power supply arrangement from Co-gen to Distillery Plant
10 to 12 weeks
2.5 MVA 11/0.430 KV
a U/CST from the date
Distribution Transformer
of PO
6 to 8 weeks
11 KV outdoor duty VCB
b 2.5 MVA DT & 11 KV offer received to be U/CST from the date
panel 31.03.2021
of PO
outdoor duty VCB panel finalised
c 4000 Amps LT breaker Offer to be collect 3 to 4 weeks
from the date
Cables from PCC panel to of PO
e Offer to be collect
MCC panel
THANK YOU