- Transformers are used to transform voltages for transmission and distribution of electricity. They work using mutual induction between two coils.
- Transformers require protection devices like Buchholz relays, pressure relief valves, and explosion vents to prevent failures from overheating, faults, and overpressure.
- Key components of a transformer include the main tank containing the coils and oil, a conservator tank for oil expansion, cooling tubes to dissipate heat, bushings to connect to power lines, and a rating plate with specifications.
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Transformer Athar Iqbal
- Transformers are used to transform voltages for transmission and distribution of electricity. They work using mutual induction between two coils.
- Transformers require protection devices like Buchholz relays, pressure relief valves, and explosion vents to prevent failures from overheating, faults, and overpressure.
- Key components of a transformer include the main tank containing the coils and oil, a conservator tank for oil expansion, cooling tubes to dissipate heat, bushings to connect to power lines, and a rating plate with specifications.
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Introduction
Transformer is a static device used to transform the
electrical energy from one alternating current circuit to an other electrical ecircuit with out changing the frequency Why use Transformer • To reduce transmission losses • Transformers are used for voltage transformation (For step us or For step down ) • For Isolation • For Impedance Matching (Maximum power transfer) • Voltage regulations Why Transformer Protection??? • Transformer is an experience part in electrical network. • Impect of transformer outage is very serious as the time required to rectify the Transformer in case of damage is more and it is very difficult and operation with out transformer is also difficult. Working Principal of Transformer
The working Principal of Transformer is
Mutual induction The changing current in primary creat changing sformermagnetic field. And when this changing magnetic field links with the secondary winding by passing through the Core EMF is induced in the secondary. Power Transformers • Power transformers are electrical devices used to efficiently transfer electrical energy between different voltage levels within the power transmission and generation network. They are designed to handle high voltage levels, typically above 110 kV • Power transformers are typically found in power generation plants, electrical substations, and transmission lines. Distribution Transformers • Distribution transformers are electrical devices that facilitate the distribution of electrical energy from the transmission network to end-users. They are designed to handle lower voltage levels, typically between 11 kV and 33 kV, and are responsible for stepping down the voltage to levels suitable for local distribution to residential, commercial, and industrial areas What Cause Transformer Failure? • Insulation breakdown • Cooling System failure • Over heating due to • Phase to Phase or over excitation Phase to Ground fault • Oil contention and • Turn short circuit fault leakage Components of Transformer
Main tank. Transform core
Thermometer Transformer Winding Bushings Oil inlet outlet Volve Horns/ Surge Arrestors Tap Changer Oil guage Rating Palte Explosion vent Wheel Conservator tank De Hydrating Breather Buchholz Relay Radiator/ Colling Tubes Transformer Oil Main Tank
• Main tank contain the assembly of Transformer
and Oil. • Provide physical protection from environment such as moisture and dust • Main tank provide cooling system to dIssipate heat genrated during transformer operatin. • Contain transformer oil that provide the electrical insulation and cooling to winding ,so tank prevent oil leakage. Conservator Tank
The conservator tank is designed to compensate for
the expansion and contraction of transformer oil due to temperature variations. It provides additional space to accommodate the volume changes in the oil, ensuring that the tank remains properly filled and preventing damage or leakage. Its volume is 10% of main tank volume . Filled half Buchholz Relay • Protect transformer from internal faults such as insulation breakdown, short circuit, or arcing. • installed in the pipe connecting the main tank and the conservator tank • Usually provided in transformers more than 500KVA due to economic consideration. • When fault accure inside the transformer the temperature of oil increase icand evaporate in the form of gas . • Generation of gas depends upon the magnitude of fault. Buchholz Relay • Relay has 2 float switches and 2 levels of operation. • 1st chamber.is for alarm and 2nd stage is for trip. • 1st stage work on the accumulation erationof sufficient gas in the relay chamber and the 2nd stage work on high velocity of oil flow • The setting of 1st stage is done at collected gas volume of 300 to 500 ml. • The setting of 2nd stage is done at oil flow velocity of 100cm/s Sudden Pressure Relay
• The Protection performance of this relay is
batter and faster than buchholz relay. • This relay is designed to detect a sudden pressure increase caused by arcing or internal faults. • The alarm is set to 0.32kg/sqcm and trip is set to 0.6kg/sqcm per second. Pressure Relief Device
• This device is used to evaluate any over pressure
inside the transformer to avoid the explosion sof the transformer tank. • The pressure relief device limit the tank overpressure and reduce the risk of tank repture and uncontrolled oil spills which might also cause fire. Explosion Vent • The explosion vent helps to maintain the structural integrity of the transformer by preventing the tank from rupturing under high internal pressure. By providing a controlled path for pressure release, it protects the transformer and its components from extensive damage. • Explosion vents are strategically positioned on the transformer tank to ensure that pressure is directed away from critical components and sensitive areas. They are typically designed to open in a specific direction, away from nearby equipment or personnel, to minimize the potential for harm. • After an explosion vent has been activated, it needs to be inspected and replaced to restore its protective functionality. Once the fault or issue in the transformer has been resolved, a new explosion vent is typically installed Celica Gel Breather
• Celica gel Breather is attached to conservator
tank. • The purpose of Celica gel Breather is to obsorbe moisture and dust particles from air during breathing. • During breathing incoming air may contain moisture and dirt inorder to prevent any damage or any changes in breakdown strength. • The air is made to pass through celica gel Breather . • Celica gel will be blue when installed and they turn to pink when absorb moisture, which indicates the crystals should be replaced. • The breather also have a cup of oil so that the dust particles get settled in the cup. Oil Level Guage • o attached to the conservator tank. • Usually oil level Guage has to contects for alarm. One for maximum oil level other for minimum oil level. • When oil level is low from fixed minimum oil level then minimum oil level alarm is ringing. • When oil level is high from fixel maximum oil level then maximum oil level alarm is ringing. Temperature Indicators • There are two main types of temperature indicators • OTI ( Oil Temperature hereIndicator ) • WTI ( winding Temperature Indicator) • Indicate instantaneous temperature of oil and windings of the transformer and record maximum temperature rises of oil and windings. • Operate high-temperature alarm at a predetermined value of allowable temperature limit. • Trip the circuit breakers associated with the power transformer when the temperature of oil or winding reaches a predetermined limit. • Control the • cooling system of the transformer • . Turn on the cooling equipment when the winding attains a preset high temperature and turn it off when the temperature decreases by a set differential. Radiator/ Cooling tubes/ Fins Radiator or cooling tubes are an essential component in transformers for dissipating heat and maintaining optimal operating temperatures. • The primary function of the cooling tubes is to facilitate the transfer of heat from the transformer oil to the surrounding air. • The transformer oil carries heat generated during operation, and the cooling tubes provide a path for that heat to escape. • The cooling tubes are designed with a large surface area to maximize heat transfer. • The increased surface area allows for more contact between the oil and the air, enhancing the heat transfer process. Tap Changer In order to maintain constant voltage or to maintain within the prescribed limits transformer tap-changing is used. In tap-changing, the tappings on the coils of the transformer are placed so that by varying the turn-ratio voltage induced can be varied. There are two methods of tap changing. 1. Off load tap changing 2. On load tap changing Taps are provided at the HV windings due to following reasons. 1. To obtain finite voltage variation 2. Current on LT side is high so interuption is difficult. 3. HT winding is provided outside so providing tapping is comparatively easier. Rating Plate Provide Information about transformer such as Name of manufacturer Serial number year of manufacture Number of phases kVA or MVA rating Frequency Voltage ratings. Tap voltages. Connection diagram. Cooling class Rated temperature in °C Polarity (for Single Phase Transformers) Phasor or vector diagram (For Polyphase or Three Phase Transformers) % impedance. Approximate mass or weight of the transformer Type of insulating liquid. Conductor material of each winding. Oil volume (of each transformer Container/Compartment) Instruction for Installation and Operation LT/ HT Bushings
Electrical connection between high-voltage
winding and external power lines. Insulated components to prevent leakage of current, Designed to handle high voltages from the power grid or transmission lines, Provide mechanical support, securely attached to the trCapacitance and partial discharge measurements employed,ansformer structure, Surge Arrestors/ Arcing Horns Arcing horns help to divert the lightning surge away from the main tank of the transformer and provide a low-resistance path for the lightning current to follow. This helps to prevent the lightning current from directly entering the transformer windings, reducing the risk of damage. By providing arcing horns, the electric field concentration at the edges of the transformer is reduced, minimizing the likelihood of corona formation. Corona can cause power loss, audible noise, radio interference, and accelerated degradation of insulation Inlet outlet valve
Oil Inlet Valve
transformers are filled with insulating oil by the oil inlet valve. The oil inlet valve is located at the top of the transformer. After filling the transformer, it is tight with the cork; therefore, the oil can’t pass out from it. When needs to drain the oil, then lose the valve for equilibrium the air pressure. Oil Outdoor Drain Cock Transformer oil is getting wasted day by day. So it needs to be changed after a certain period of time. An oil outdoor drain cock is located at the bottom of the transformer, and it helps to remove the wasted oil from the transformer. Core The transformer core provides a low-reluctance path for the magnetic flux generated by the primary winding. The core is typically made of a ferromagnetic material, such as iron or steel, that possesses high magnetic permeability. The core ensures a high degree of flux linkage between the primary and secondary windings. When an alternating current (AC) flows through the primary winding, it induces a varying magnetic field in the core, which, in turn, induces a voltage in the secondary winding. Windings Two type of windings HT winding LT winding The primary windings accept incoming alternating current (AC) power from an external source and convert it into a magnetic field. This field is then transferred to the secondary windings which transform the AC into a lower voltage AC output suitable for use in low- power applications. Transformer Oil Insulator transformer oil works a lot. It helps keep the transformer cool. Protects the device from major accidents by controlling the sparks from winding. Reduces current loss of the transformer. It needs to be replaced when the oil is lost as a result of regular use. The transformer has to maintain certain values in this oil.