Chapter 1_3: TC-0-2

“Energy Efficiency Standard & Labeling”

1
Objective

The objective of this topic is to introduce local and

international standards and labeling on energy efficient
products and processes and to share some of the best
practices on energy efficiency.

2
Contents

1. Background
2. Energy Standards
3. Energy Labeling
4. Best Practices

3
4.1BACKGROUND

4
The comfort of modern society

5
Japan experience
(million kl crude oil equivalent) GDP (trillion yen, 1995 values)
450 600
Gulf War
1st Oil Crisis
400

2nd Oil Crisis 500

350 24.9%

300 400
Transportation Sector
Struggling
運輸
16.4%
250
29.2%
300
200
18.1% Civil
民生
Sector

150 200

45.9%
100
65.5% Industrial Sector
産業
100
Success
50

73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 2000 2001

Source: General Energy Statistics

• Japan’s final energy consumption has consistently increased since the mid 1980s, excluding the year-on-
year decrease in FY1998 and FY 2001.

• The ratios of industrial, civil and transportation sectors have shifted from 4:1:1 (oil crisis) to 1.8:1.2:1
(2001).

Source: ECCJ
Is the way of life of a modern society sustainable?

7
How to handle to soceity
Be prudent in consuming energy.

Either change the way we live…

…or change to energy efficient

appliances or equipment.
8
Definitions

Energy Conservation…
Reduction in the amount of energy consumed in a process
or system, or by an organization or society, through
economy, elimination of waste, and rational use.

Energy Efficient…
A result of technical, organizational or management
changes made to an energy service or activity
(heating, cooling, lighting, etc) in which the
energy used is reduced.
9
Efficient appliances
An energy efficient appliance or equipment is one that operates
at reduced energy consumption neither by diminishing its quality
of life nor creating new social inequalities.

10
Which?
ENERGY CONSERVATION or ENERGY EFFICIENCY?
Switch-off
Proper sizing

Co-generation Efficient appliance

11
Energy Efficient Appliances/Equipment

Consumer Products
Energy Efficient Television
<1 watt of power on standby mode
> 40% energy savings

Industrial Machinery
Energy efficient transformers
- improved properties of silicon steel material
~ 50% reduction in electrical transmission and
distribution losses.
12
Energy Efficient Buildings

A Green building is energy efficient .

A conventional building
typically consumes 40%
of non-renewable source
of energy.

A Green Building is designed

and operated to reduce the
overall impact of its life-cycle on human health
and the environment.
13
Energy Efficient Processes

Conventional steel making industries

waste about 6 GJ energy for every
ton of steel produced

Pinch Analysis technology designs

for a better process potentially
50% more energy efficient.

14
4.2 ENERGY STANDARDS

15
What is Standards?

Standards is a published document that contains technical

specifications or other precise criteria designed to be used
consistently to improve quality of life and work.

Systematic
Systematic approach
approach to
to doing
doing work
work

Systematic
Systematic approach
approach to
to doing
doing work
work
STANDARDS
STANDARDS
Systematic
Systematic approach
approach to
to doing
doing work
work

Systematic
Systematic approach
approach to
to doing
doing work
work

16
What is Standards?

Energy standards can be classified as:

• Management standards
• Testing standards
Energy management standard provides a method for integrating energy
efficiency into existing industrial management systems.
Testing standards provides detailed instructions for the execution of test
cases to verify that an equipment or appliance satisfies specific
requirements.
Some testing standards are voluntary (e.g. electrical motors)
while some are mandatory standards (fan, irons).
17
What is Standards?

The Department of Standards, or Standards Malaysia,

regulates and administers standards in Malaysia.

Standards Malaysia :
• Develops and implement the use of Malaysian Standards.
• Implements international standardisation activities
• Appoints SIRIM Berhad to undertake technical scope . 18
Management Standards
Environment

BS 7750
The British Standards Institution published BS 7750 in 1992.

It is the first ever standard for environmental management system

(EMS).

19
Management Standards
Environment

EMAS

the Eco-management and Audit Scheme (EMAS) that

included some additional requirements to BS 7750.

EMAS is a voluntary initiative designed to improve

companies’ environmental performance
Initially established by European Regulation 1836/93
(replaced by Council Regulation 761/01) in 2001, ISO
14001 replaced the EMS requirement of the EMAS
Scheme, making ISO 14001 the internationally recognised
single EMS standard 20
Management Standards
Environment

ISO 14001
The International Organization for
Standardization (ISO) developed
ISO 14001 in 2004 for environmental
management systems.

BS7750 subsequently withdrawn

as ISO14001 takes international
precedence.

21
Management Standards
Energy management

International Energy Management Standards

China, Denmark, Ireland, Sweden, US, Thailand, Korea have
national energy management standards.

The EU published EN 16001 energy management standard.

ISO initiated work between 2008-2011 on an international energy

management standard assisted by United Nations Industrial
Development Organization (UNIDO).

22
Management Standards
Energy management

EN16001
EU’s collection of best practices in energy management.

Key Benefits include:

• Reduce costs
• Reduce GHG emissions
• Top management commitment

23
Management Standards
ISO 50001 Energy management

Launched June 2011

Broad applications with potential to influence up to 60 % of

the world’s energy use.
1 Scope
2 Normative references
3 Terms and definitions
4 Energy management system requirements
4.1 General requirements
4.2 Management responsibility
4.3 Energy policy
4.4 Energy planning
4.5 Implementation and operation
4.6 Checking
4.7 Management review
24
AEMAS vs. ISO 50001
Energy management ISO 50001 AEMAS

Corporate energy policy  

Energy Management system in place and
documented  
Trained and certified energy manager  
Motivation
 
Budget management  
Demonstration of budget spending  
Demonstration of measurable performance  
improvement and project implementation

25
 ISO 50001 Standard Requirements
ISO 50001
Energy management
4.1 General requirements 4.5 Implementation and operation

4.2 Management responsibility 4.5.1 Competence, training and awareness

4.5.2 Documentation
4.2.1 General
4.5.3 Operational control
4.2.2 Roles, responsibility and authority
4.5.4 Communication
4.3 Energy policy
4.5.5 Design
4.4 Planning 4.5.6 Purchasing energy services, goods and energy
4.4.1 General 4.6 Checking performance
4.4.2 Energy Profile 4.6.1 Monitoring, measurement and analysis
4.4.3 Energy Baseline 4.6.2 Evaluation of legal/other compliance
4.6.3 Internal audit
4.4.4 Energy performance indicators
4.6.4 Nonconformities, corrective, preventive and
4.4.5 Legal and other requirements improvement actions
4.4.6 Objectives, targets and action plans 4.6.5 Control of records
4.7 Review of the energy management system by top
management
4.7.1 Inputs to management review
4.7.2 Outputs from management review
26
Requirements of
ISO 50001 & EN 16001:2009
Energy management
ISO 50001 EN16001
4.1 General requirements 3.1 General requirements
4.2 Management responsibility 3.2 Energy policy
4.2.1 General 3.3 Planning
4.2.2 Roles, responsibility and authority 3.3.1 Identification and review of energy aspects
4.3 Energy policy 3.3.2 Legal obligations and other requirements
4.4 Planning 3.3.3 Energy objectives, targets and programme(s)
4.4.1 General 3.4 Implementation and operation
4.4.2 Energy Profile 3.4.1 Resources, roles, responsibility and authority
4.4.3 Energy Baseline 3.4.2 Awareness, training and competence
4.4.4 Energy performance indicators 3.4.3 Communication
4.4.5 Legal and other requirements 3.4.4 Energy management system documentation
4.4.6 Objectives, targets and action plans 3.4.5 Control of documents
4.5 Implementation and operation 3.4.6 Operational control
4.5.1 Competence, training and awareness 3.5 Checking
4.5.2 Documentation 3.5.1 Monitoring and measurement
4.5.3 Operational control 3.5.2 Evaluation of compliance

4.5.4 Communication 3.5.3 Nonconformity, corrective action and preventive action

4.5.5 Design 3.5.4 Control of records
4.5.6 Purchasing energy services, goods and energy 3.5.5 Internal audit of the energy management system

4.6 Checking performance 3.6 Review of the energy management system by top management
4.6.1 Monitoring, measurement and analysis 3.6.1 General
4.6.2 Evaluation of legal/other compliance 3.6.2 Inputs to management review
4.6.3 Internal audit 3.6.3 Outputs from management review

4.6.4 Nonconformities, corrective, preventive and improvement actions

4.6.5 Control of records
4.7 Review of the energy management system by top management
4.7.1 Inputs to management review
4.7.2 Outputs from management review

27
 Requirements
AEMAS AEMAS ISO 50001 EN16001
1. Management Aspect
1.1 Corporate leadership
1.1.1 Energy Policy 1.1.1 4.3 3.2
Energy management 1.1.2 Apointment of Energy Manger 1.1.2 4.2.1,4.2.2 3.4.1
1.1.3 Executive management review of EM performance 1.1.3 4.2.1,4.7 3.6
1.2 Planning
1.2.1 Energy Targets and Plan 1.2.1 4.4 3.3.3

Requirements
1.2.2 Planning and Allocation of Resources 1.2.2 4.4, 4.7.2 3.3,3.4.1, 3.6.3
2. Organization aspect

Comparison
2.1 Human resources
2.1.1 Energy Manager 2.1.1 4.5.1 3.4.2
2.1.2 Energy Management Structure and Responsibilities 2.1.2 4.2.2 3.4.1
2.1.3 Staff Competency 2.1.3 4.5.1 3.4.2
2.2 Motivation
2.2.1 Organization awareness and Accountability 2.2.1 X X
2.2.2 Recognition of Energy Management Activities 2.2.2 X X
3. Process aspect
3.1 Process and equipment
3.1.1. Analysis of Energy Use 3.1.1 4.4.2 3.3.1
3.1.2 Purchasing and Procurement 3.1.2 4.5.6 3.4.6
3.2 Operation Management
3.2.1 Operation Control 3.2.1 4.5.3 3.4.6
3.2.2 Maintenance 3.2.2 4.5.3 3.4.6
3.2.3 Corrective and Preventive Actions 3.2.3 4.6.4 3.5.3
4. Information aspect
4.1 Information management
4.1.1 Document Control 4.1.1 4.5.2 3.4.4,3.4.5
4.1.2 Energy Records 4.1.2 4.5.2,4.6.5 3.5.4
4.2 Communication
4.2.1 Staff Communication 4.2.1 4.5.4 3.4.3,3.4.6
4.2.2 Report Structure 4.2.2 4.5.4 3.4.3
5. Financial Aspect
5.1 Budget Management 5.1 X X
5.2 Investment 5.2 X X
6. Social responsibility aspect
6.1 Regulation compliance 6.1 4.6.2,4.4.5 3.3.2,3.5.2
7. Achievement aspect
7.1 Energy Efficiency Monitoring 7.1 4.6.1 3.5.1
7.2 Energy Management System Audit 7.2 4.6.3 3.5.5 28
7.3 Management Review 7.3 4.7 3.6
Design Standards
Efficient Building

MS 1525
The Code of Practice on the Use of Renewable Energy and
Energy Efficiency in Non-Residential Buildings
Encourages design of new/existing buildings and selection of
equipment that reduces energy use
Coverage: Lighting
ACMV system

Architectural and Management

Electrical power Control system
passive design
and distribution
29
Design Standards
Efficient Building

MS 1525
The Standard and Cost Committee Report 2008:
Guidelines and Regulations for building planning
• Maximixing natural lighting and ventilation
• Comply Malaysian Standard MS 1525:2007
• Use Of Renewable Energy
• Target BEI < 150Kwh/m²/yr

Building consuming <10W/m² and GFA<4,000 sq.m. may be

exempted from this regulation.
30
4.2 ENERGY LABELING

31
What is Labeling?

Labeling implements a national symbol of energy efficiency on

electrical products.
Labeling creates awareness on the existence of electrical
products that saves monthly energy bill.

Labeling encourages manufacturers, importers, and

dealers to promote electrical product that are energy
efficient.

32
Labeling For Industrial Motors
Industrial machinery

Electric motor became the first equipment identified for the

labeling program in Malaysia.
A working committee was set-up in the Energy Commission
adopted a scheme by the EU’s Committee of Manufacturers of
Electrical Machinery and Power Electronics (CEMEP).

CEMEP classification of motors:

• EFF 1 – High-Efficiency Motor
• EFF 2 – Improved-Efficiency Motor
• EFF 3 – Standard Motor.
33
 Labeling For Industrial Motors
Industrial machinery

Assessment was conducted on the usage of EFF-1 motors.

Thousands
50
 4-fold increase in EFF-1
Thousands
50
45 2.2
45
0.5
2.2
motors sales in 2005 due to
40
Unit of Motor Sales

40 0.5 0.5
Unit of Motor Sales

0.5
35 aggressive campaign by
35
30
30
HEEMA members.
25
25 23.6
23.6 27.3
27.3
32.5
32.5  Total sales EFF-1increased
20
20
15
50% from 2004 to 2005.
15
10
10
 HEEMA members share of
12.2
5
5 12.2 9.6
9.6 8.1
8.1 the HEM market increased
0
0
2003 2004 2005
from 36% in 2004 to 79% in
2003 2004 2005
EFF3
EFF3
EFF2
EFF2
HEM
HEM
2005.
34
Source: HEEMA members
MINIMUM ENERGY PERFORMANCE
STANDARDS (MEPS)
• Implementation and Enforcement of Minimum Energy Performance Standards (MEPS) for 5
Domestic Electrical Products
• Air Conditioner, Refrigerator, Television, Domestic Fan and Lamps

Source: Energy Commission, Malaysia

4.4 BEST PRACTICES

36
What are Best Practices?

Finding and using the best ways of working to achieve

energy efficiency objectives.
Learning from the experience and successful stories of
countries or organizations.
Promotes healthy comparisons to identify key areas or
practices for continual improvement.

37
The Japanese Experience

Promotion of Energy Efficiency and Conservation in Japan

Policy
Government
Law / Regulation
Industrial Association (A) (B) (C), (D)..
……………… ……
Top Management . Incentives&Subsidy
Middle Management
Energy Manager Sys.
Engineers/Workers

Small Group Activities Judgment Criteria

Private Companies
Business Market Voluntary Activities / R&D
38
The Japanese Experience

1,700
1st Oil Crisis 2nd Oil Crisis
30% Improvement in 10 years!
Primary energy consumption / GDP
Main Improvement
1,600
1,566
*Energy Management
1,573
*Energy Efficient Equip.
1,500 1,467
*Efficient Process Tech. R&D
1,438
Ton oil eq. / Billion

1,400 1,405

1,345
1,327
1,300
1,273

1,200 1,192
1,131
yen

1,142
1,091 1,077 1,070
1,100 1,101 1,101 1,050 1,049
1,0361,037
1,059 1,059 1,036 1,013
1,059 1,051
1,000 1,038 1,044 1,000
1,021 1,013 978
985 951

900
10% improved for 20 years

Fiscal Year 39
Korean Experience

• Investment will be reimbursed from savings during contract period.

• Reduction of energy cost and consumption through ESCO investment
• Generally, it takes about 3 ∼ 5 years
• Utilities come under the jurisdiction of customer when contract ends

Contract Ends
40

ESCO Investment
Reimburse - Profits
Energy ment 40
Cost
100
Energy Cost Energy Cost
60 60

Before Contract After

Phase Contract
Source: KEMCO
The ASEAN Experience

ASEAN Energy Award introduced in 2001.

A cooperation within the ASEAN Energy Network to promote best
practices in energy efficiency management in buildings and
industries.
Consists of 4 categories:
- New and existing building
- Tropical building
- Retrofitted Building
- Special submission

41
 The ASEAN Experience
ASEAN Energy Award past winners

2002 Winner
Sutera Harbour resort 2005 Winner
2001 Winner Solar hydrogen Eco House
(Special Submission category )
Securities Commission (Special Submission category )
(New & Existing Building category )

Winner Winner
Low Energy Office Zero Energy Office
(New & Existing Building category ) (RE category ) 42
The Corporate Experience

3M Energy Management Programe

Program since 1973 aimed at making energy efficiency a
competitive edge in 3M business.
Objectives:
1. Control Energy Costs
2. Improve Operational Efficiency
3. Reduce Environmental Impacts
4. Ensure Reliable Energy for 3M Operations
5. Develop and Implement Strategic Energy Management Plan

43
The Corporate Experience

3M Success Stories
Efficient air compressors

Renewable energy

3M Corporate External Goal to reduce energy use/net sales

by 20% within the period from 2006 – 2010. 44
Contribution of AEMAS
Development

Best Practice
AEMAS

Comply to standard Standard

(ISO 50001)

Normal Practice