Desalinationtechnology 110329204500 Phpapp02
Desalinationtechnology 110329204500 Phpapp02
Desalination
Sustainably Drought Proofing Australia
Gary J. Crisp
Global Business Leader – Desalination: GHD
BSc. Civil Engineering, C Eng., MICE, CP Eng., FIE Aust., PMP
It’s not about water.
6
Upper Bound
5 5.5
Lower Bound
4.5
kW hr/m3
3
2.5
2
1.6
1 0.5
0.6 0.5
0.05 0.05 0.3 0.01 0.05 0.05
0.03
0
• Future RO Developments
• Conclusions
Desalination – Where Are We Today?
14,754 Desalination Plants Worldwide – 16,700 MGD
Actual New
Capacity in 2009
3.9 GL/day
Source: WDR,
July 2010
Water Resource Cost Trends: US $/m3
Perth Seawater Desalination Plant Water Cost 0.90 $/m3
• Water from the oceans is still perceived as a ‘technology’ solution, but desalination should be
recognised as a ‘policy’ solution
Membrane Separation - Filtration Spectrum
Courtesy of Osmonics
An RO Membrane is like a Microscopic
Reverse Osmosis Strainer that allows Water Molecules to
pass through
Water
Protozoa
Molecules
Bacteria
Virus Inorganics
Organics
Seawater Reverse Osmosis (SWRO)
Seawater Reverse Osmosis (SWRO)
Osmotic Pressure vs Salinity
90.0
80.0
70.0
P Osmotic (Bar)
60.0
50.0
40.0
30.0
20.0
10.0
0.0
0 10 20 30 40 50 60 70 80 90 100
TDS (1000 mg/L)
• Theoretical minimum SEC for seawater @ 35000 mg/L TDS is 0.75 kWhr/kL.
• (0.77 bar/1000 mg/L) x (35000 mg/L) = 27 bar = 2700 kPa (2700 kN/m2) required to
overcome seawater osmotic pressure for water at 35000 mg/L.
• Therefore 2700 kilojoules = 0.75 kWh for 1kL results in an SEC of 0.75 kWh/kL .
Cross-Section TFC
Polyamide 0.2 µm
Polysulfone
Ultra thin
Barrier Layer
Microporous 40 µm
Polysulfone
Substrate
Reinforcing 120 µm
Polyester
Fabric
Membrane arrangement
Membrane element
Feed spacer
Permeate spacer
Membrane leaf
Reverse Osmosis Spiral Wound Membrane
The Desalination Process
The Big
Australia’s six big desalination plants
Australia Rainfall and Seawater Desalination
1143 mm
787 mm
Sydney Desal Plant (operating)
•250 MLD capacity
Perth 1 Desal Plant (operating) Adelaide Desal Plant 508
(undermm
const.) •25 km distribution pipeline
•144 MLD capacity •300 MLD capacity
•~11 km distribution pipeline •~11 km distribution pipeline
Victorian Desal Plant (under const.)
Perth 2 Desal Plant (under const) 533 mm •450 MLD capacity
•150 MLD capacity •~84 km distribution pipeline
•~26 + 80 km distribution pipeline
*Average
annual rainfall Courtesy – Bob Yamanda - SDCWA
The Big Six – No. 1
Perth Seawater Desalination Plant (Perth I) - 38 mgd (144 MLD)
• Client: Water Corporation
• Capacity: 38 mgd (144 MLD)
• Plant Capital Cost: $266 million
• Connecting System (IWSS): $51 million
• Total Capital Cost: $317 million
• Total Operating Cost: $16 million/year
• Unit Cost: $1,172/AF (AU$1.00/m3)
• Commissioning Completion: 2007
• GHD Involvement: Production of Basis of Design and Basis of Construction
Documents, 3rd Party Review of Designs from both Competing Consortia, Durability Reviews During
Design and Construction Phase, Integration Network Concept and
Detailed Design including the largest Pumping Station in the Perth Integrated System, the Nicholson Road
Pumping Station (10 MW). Seaglider Oceanographic Measurements
• Configuration: Open Intake, Diffuser Outfall, Travelling Band Screens, Dual
Media Pressure Filtration, 5 Micron Cartridge Filtration, 2 Pass SWRO System, Lime and CO2 Re-
mineralisation
• Seawater Feed Quality: 35000 – 38000 mg/L TDS
• Product Water Quality: < 200 mg/L
• Specific Energy Consumption (SEC): < 13.58 (13.18) kWh/kgal - 3.59 (3.48) kWh/m3)
• Technology Contractor: Degremont (France/Spain)
• Delivery Method Competitive Alliance - DBO
• Awards: GWI Membrane Desalination Plant of Year 2007
ERI Awarded GWI Environmental Contribution of the Year 2006
Perth Seawater Desalination Plant
6.5 ha
3 ha
6.5 ha
Pinjar
2001 Yarragadee Expansion
Neerabup Wanneroo
AREA SERVED
• Dams south of Swan River
• Transport over 115 miles between top & bottom
TRUNK MAINS
Sth Dandalup
Stirling
Harris Pumpback
Aerial View of Desalination Plant
Admin
Remineralisation/ /Lab
Storage
SWRO & Pre-
BWRO treatment
Potable
water pump
station
Chemical Brine
Storage Residuals discharge
HV Treatment
substation
Raw Seawater
screen and pump
station
(Common By-pass)
HP PRODUCTION
PRETREATED Pump
WATER
1st Stage
2nd Stage
Energy Recovery
System
(12 x 16 in Parallel)
1ST PASS FEEDING
(recycling)
REJECT
Benthic macrofauna
comprehensive baseline survey –
commenced March 2006
a
3H
50 m limit for 30 m mixing zone –
mixing zone achieve 42 x dilution
20 diffuser ports
at 5 m spacing Outfall
pipeline
Perth Seawater Desalination Plant
Seawater Concentrate - Salinity
45x
dilution
farfield
dif
fu
se
r
Option
Energy
Renewable or
Grid Gas
Sequestration
24 MW (21.1 MW average -
231,000 85,000 0
185 GW hrs/annum)
• Capacity = 80 MW
• No. of Turbines = 48
• Hub Height = 68 m
• Blade Length = 41 m
• Wind Farm Area = 45 km2
• Wind Farm (66%) = 31 km2
Perth Seawater Desalination Plant
Perth Seawater Desalination Plant - Specific Energy Consumption (SEC) for Components of Plant
• Capital
• Unit Costs
Fe2(SO4)3
SCREENS
Chlorine
Chlorine
Chlorine
H2SO4
Poly
FILTERS SEAWATER
Antiscalant
TANK
H2SO4
SMBS
HP PUMPS
PRETEATMENT CARTRIDGE
FILTERS
SMBS
Fe2(SO4)3
THICKENER
Poly
33% Bypass Line
Poly
INTAKE TUNNEL
CENTRIFUGE
INTAKE
RESIDUALS
OUTFALL REVERSE OSMOSIS ERD
nd
2 PASS RO
Antiscalant
NaOH
1st PASS RO
1st PASS
PERMEATE TANK
OUTFALL TUNNEL
Chlorine
Chlorine
Lime
CO2
SEAWATER
FILTERED SEAWATER DISTRIBUTION
BRINE NETWORK
LOW SALINITY WATER REMINERALISATION POTABLE WATER
TANK TANK
REMINERALISATION
Aerial View of Desalination Plant
Remineralisation/
Residuals Admin
Chemical Storage
Treatment /Lab
Storage
Seawater HV
Intake substation Potable
& screen water pump
Brine station
discharge
shaft
26 km 1.1 m distribution main
30 ML reservoir & pump station
inlet
outlet
Seawater Intake
Coarse screen 150 mm – vertical bars. Horizontal flow, low velocity to prevent
entrainment <0.15 m/s
6.32 m
2.11 m
Pretreatment
Sludge (15% solids) dewatered by centrifuge and sent to isolated cell in landfill (max. 50
cubic metre)
Desalination Plant Feed
RO booster pumps provide suction pressure for HP pumps & ERD booster pumps to feed
ERD
Cartridge filters – 5 µm
First Pass SWRO
Four HP Torishima VSD pumps (5 MW feed) 9 SWRO trains through
common HP manifold
45% recovery
Desalination Plant Feed – 1st Pass
4 x High Pressure Pumps 4.8 MW Each
(Each equivalent to 28 Toyota Lexus GX Wagon 8st 4dr Man 6sp 4x4
4.0i
0.179 MW @ 5200rpm each - Red Book Specifications)
Seawater Reverse Osmosis - ERD
PRODUCTION
(Common By-pass)
PRETREATED 3+1 HP
1st Stage
WATER Pumps
2nd Stage
85% recovery
Brine (185 MLD) from first pass RO mixed with supernatant from residuals, sent back to
sea
Brine diluted and dispersed through 20 diffusers 60° to the horizon staggered on 306 yd
long diffuser manifold
6.0 yd
1200mm PE
Network Connection
4 potable water transfer pumps
26 km of 1.1 m pipeline
30 ML reservoir “Robina Mixing Reservoir” Desalinated water mixed with water from
Mudgeraba WTP
Pump Station Tarrant drive
The Big Six – No. 2
Gold Coast Desalination Plant - 36 mgd (133 MLD)
Courtesy of WaterSecure
The Big Six – No. 2
Gold Coast Desalination Plant - 36 mgd (133 MLD)
Courtesy of WaterSecure
The Big Six – No. 2
Gold Coast Desalination Plant - 35 mgd (133 MLD)
Courtesy of WaterSecure
The Big Six – No. 2
Gold Coast Desalination Plant - 36 mgd (133 MLD)
Courtesy of WaterSecure
Gold Coast Desalination Plant - 36 mgd (133 MLD)
Courtesy of WaterSecure
The Big Six – No. 2
Gold Coast Desalination Plant - 36 mgd (133 MLD)
Minimal Drum Screen Screenings (note the “Wheelie Bin”) Drum Screen 1/8 inch (3mm) mesh
Courtesy of WaterSecure
The Big Six – No. 2
Gold Coast Desalination Plant - 36 mgd (133 MLD)
Gold Coast Desalination Plant - Specific Energy Consumption (SEC) for Components of Plant
Courtesy of SA Water
The Big Six – No. 5
Southern Seawater Desalination Plant (Perth II) - 40 mgd (150 MLD) to 80 mgd (300 MLD)
• Client: Water Corporation of Western Australia
• Capacity: 40 mgd (150 MLD) 1st Stage, 80 mgd (150 MLD) 2nd Stage
• Plant Capital Cost: $640 million (Estimated with double intake/outfall)
• Connecting System (IWSS): $98 million (Estimated)
• Total Capital Cost: $738 million (Estimated)
• Total Operating Cost: $29 million/year (Estimated)
• Unit Cost: $2,042/AF ($1.81/m3) Estimated
• Commissioning Completion: 2011
• GHD Involvement: Alliance Team / Plant Engineering/ Bid (note, out of 8 expressions of
interest, which were reduced to two by the Water Corporation, the GHD – Acciona - United Utilities Team
was one and did not win the Alliance Contract. It should be noted that Acciona using this design
went on to win both Adelaide desalination plant projects from which GHD were excluded due to their partial
owners role in this project and their Owners Engineer Role on Melbourne, for whom Acciona was
also bidding, hence another set of consulting engineers was selected by the contractor). Seaglider
Oceanographic Measurements
• Configuration: Open Intake, Diffuser Outfall, Travelling Band Screens, UF PVDF
Pressure Filters, 5 Micron Cartridge Filtration, 2 Pass SWRO System, Lime and CO2 Re-mineralisation
• Seawater Feed Quality: 35000 – 38000 mg/L TDS
• Product Water Quality: < 200 mg/L
• Specific Energy Consumption (SEC): < 16.04 (12.97) kWh/kgal - 4.24 (3.36) kWh/m3)
• Technology Contractor: Tecnicas Reunidas, Valoriza Agua (Spain)
• Delivery Method Competitive Alliance - DBO
• Awards: Not Completed Yet
The Big Six – No. 5
Southern Seawater Desalination Plant (Perth II)
150 MLD (40 mgd) Expandable to 300 MLD (80 mgd)
• Changing of WHO Boron Guidelines to 2.4 mg/L from 0.5 mg/L (hence
only one pass required with a potential savings of 15%)
• Optimal Control Systems and Configurations
• Forward Osmosis
• Other Factors:
• Country (Australia is very expensive)
• Location (Remote is more expensive)
• Intake and Discharge System Type;
• Pretreatment & RO System Design;
• Plant Capacity Availability Target.
Reducing Power Use for SWRO Separation
•
50 MGD SWRO Plant –
Key Energy Uses
RO System –
71 % Product Water Delivery
(2.54 kWh/kL) 6%
Pretreatment –
(0.20 kWh/kL)
11 %
(0.40 kWh/kL)
Other Facilities
7%
(0.24 kWh/kL)
2. “Inter-stage” Design:
Low Permeability/High
Permeability Membrane
Combo.
Feed
Permeate
Seawater Second
(Brackish RO)
Pass
HP Pump First (SWRO) Pass Booster Pump
Permeate
Seawater
Second
(Brackish
RO) Pass
HP First (SWRO) Pass Smaller
Pump Booster Pump
Permeate
Seawater
Second
(Brackish
RO) Pass
HP First (SWRO) Pass Smaller
Pump Booster Pump
Plug
Concentrate – First Pass to ERD
Permeate
(Brackish
RO) Pass
HP Pump Booster Pump
Lower Feed
Pressure
Concentrate to ERD
Permeate
Smallest
Second
(Brackish
RO) Pass
HP Pump First SWRO Pass Smallest
Lowest Feed Booster Pump
Pressure
Concentrate to ERD
Concentrate – Second Pass
Highly Efficient
Energy Use
2.5 to 2.6 kWh/kgal
• Pump Efficiency ~
n x (Q/H)0.5x (1/H)0.25
Where:
n = pump speed (min -¹);
Q = nominal pump capacity (m³/s);
H = pump head (m).
Pump Efficiency:
One Pump Per Train – 83 %;
One Pump Per 2 Trains – 85 %;
Three Pumps Per 16 Trains – 88 %.
Ashkelon, Israel –
(3+1) 7,100-hp Pumps per 16 RO
Trains Courtesy - Nikolay Voutchkov
Radially Split Case Pumps
Occupy Less Space;
Easier to Maintain;
Less Vibrations;
Only One Mechanical Seal
on the Drive End (Horizontally Split
Case Pumps Have2 seals);
Internal Fiber-Composite Bearings
(Water Lubricated) – vs. External
Grease Lubricated;
Largest Pumps First Installed for
Expansion of Dhekelia SWRO Plant
(Cyprus) to 14 MGD;
Unit Capacity – 7 MGD (2,800 hp) –
87 % Efficiency. Courtesy - Nikolay Voutchkov
Energy Recovery Systems
are Getting Bigger & More Efficient!
Pressure Exchangers Allow the Use of
Larger Pumps/RO Trains
Pelton Wheel
Pressure Exchanger
of
4 4 -46 %
r ovides ergy
P n
the E
i des2%
Prov Energy
e
of th
Provides 40 - 42 % of the Energy
ERI System – Current Status
FEDCO HYDRAULIC
PRESSURE BOOSTER
ERI – TITAN PX
PRESSURE EXCHANGER
The Sustainability of SWRO
Energy Recovery Devices
Costs in US$ per cubic metre of water = Water + Wastewater fixed costs +
Water Variable costs
Wastewater variable costs
Total Sales Tax
Summary of key data from the 2010 GWI Global Water Tariff Survey
The Sustainability of SWRO
The Sustainability of SWRO
Mammoth Water Condenser, Coolgardie Water Distillery, 132,000 gpd
In 1896 the worlds largest desalination plant was built in Western Australia at Coolgardie
It’s not about water.
It’s aboutenergy!
The Sustainability of SWRO
Affordable Desalination Collaboration (ADC)
Theoretical minimum SEC for seawater @ 35000 mg/L TDS is 2.83 kWh/kgal (0.748 kWhr/m3 )
To convey 1 kgal of untreated water horizontally over 260 miles uses 12.38 kWh/kgal (3.3 kWh/m3)
Gold Coast Desalination Plant produces high quality water locally at 12.38 kWh/kgal (3.3 kWh/m3)
Responding to the Clear Trend of
Global Warming!
14
12.0
12 Unit cost ($/m )
3
Power (kWh/m3)
10
6
<3.5 and reducing $5.10
to 3.3 by 2010
4
2
$1.07 1.0 $1.16
$0.62 0.5
0
Current metro bulk South West Seawater Kimberley
water Yarragadee Desalination Pipeline
If you look at all the energy requirements of new homes (City Beach 8858
kW/hr per year average per home) you would not believe there is a
greenhouse gas emission issue.
To add insult to injury, the latest fashion is a black roof with no eaves –
additional air conditioning required (high calories – just like the Big Mac
supersized).
I did not see one black roof on the Canary Islands (and I do not think it
was just because the islanders have aesthetic appreciation).
The Sustainability of SWRO
Energy Comparison – The MacMansion
+
+
+
+ +
The Sustainability of SWRO
Energy Comparisons
+
The Sustainability of SWRO
Energy Comparisons
and the answer is!
+
+
+
+ +
The Sustainability of SWRO
Energy Comparisons
=
or, how many PSDP’s?
+
The Sustainability of SWRO
Energy Comparisons
and the answer is! =
+
Guest Capacity:
• 3,056 maximum capacity (Incl. third and fourth berths)
Crew:
+
•1,253
Power:
•118 MW, gas turbine/diesel electric plant
160.0
Annual Streamflow (GL)
140.0
120.0
100.0
80.0
60.0
40.0
20.0
0.0
11
14
17
20
23
26
29
32
35
38
41
44
47
50
53
56
59
62
65
68
71
74
77
80
83
86
89
92
95
98
01
04
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
20
20
Streamflow Longterm average(62 GL) moving average
1975 to 1994 MAF (37 GL) 1997 to 2004 MAF(24 GL) 2001 to 2005 MAF(19 GL)
Source: OASYS
Harnessing Osmotic Power
Source: Statkraft
Osmotic Power – A Competitive Energy Source
Source: Statkraft
Desalination Energy Use Factors
Why SWRO is Sustainable & the Future Solution
1. SWRO reflects the “true benchmark value of water”, the “triple bottom line” as
environmental, social and financial costs are all included in the unit cost of water. No
conventional source adequately caters for environmental costs.
2. SWRO is drought free and provides a totally new (original) source, contrary to recycling.
3. SWRO does not disturb rivers, estuaries, delta’s, the sea and associated habitat (fish,
siltation, stagnation and in-stream flows). Dams result in the sea getting saltier in confined
gulfs e.g. Arabian Gulf. Even semi – confined Cockburn Sound in Perth has not shown any
signs of salinity increase after 3 years of operation (DB09-278 Perth, Australia: Two-year
Feed Back on Operation and Environmental Impact).
4. SWRO does not disturb aquifers and associated habitat (water table, seawater intrusion,
springs, acid sulphate soils and stygofauna).
5. SWRO brine discharges and residuals can be environmentally managed (this has been
proven beyond any doubt in Perth (DB09-278).
6. SWRO is efficient and becoming more efficient with constant advances.
Why SWRO is Sustainable & the Future Solution
7. SWRO submerged intakes adequately designed, entrain negligible algae, zooplankton and
no fish. Entrainment of sea life is minimal with well designed submerged open intakes with
low velocity. Only some algae and zooplankton (and no fish) in minuscule quantities are
entrained. Proven by Perth and Gold Coast Desalination Plants.
8. SWRO can use wind or any renewable energy to ensure no emissions.
9. SWRO has the smallest environmental and terrestrial footprint of any source (Perth 16
acres Land + 6 acres Sea + wind farm 12 miles2 for 17% of the city’s water).
10. SWRO can be located near to where it is needed.
11. SWRO need not utilise long pipelines/canals (no need for millions of tons of steel, cement
or massive excavations – such as required when “bringing water down from the north” and
using 4.5 times less energy).
12. SWRO results in minimal greenhouse gas production during the manufacture of
components.
13. SWRO results in minimal greenhouse gas production during the construction of the plant.
Why SWRO is Sustainable & the Future Solution
14. The deployment of SWRO plants on coasts ensures that there is a water catchment
plan in place (for water quality purposes), ensuring the highest degree of ocean
protection.
15. SWRO results in zero evaporation, siltation or salt build-up in dams (e.g. Wellington
Dam, WA).
16. SWRO water quality is not affected by bush fires, first rain or activities in catchments
which can affect water quality and future run-off (e.g. Melbourne).
17. SWRO could ultimately be partially powered by osmotic power (a new form of
renewable energy). Locate SWRO Plants adjacent to WWT Plants.
18. SWRO can utilise greenhouse off–sets from renewable energy development from
anywhere in the world, after all climate change is a global issue.
19. SWRO can be provided at guaranteed full capacity within two years of
environmental clearances being obtained.
20. The future development potential of SWRO is still amazing (especially membranes,
materials, control systems and logic and energy reduction).
Concluding Remarks
Courtesy of WaterSecure
International Desalination Association
Awarded 2011 World Congress - to
Perth
Western
Australia