This document discusses how to calculate pressure losses during natural flow through tubing by integrating the performance of the formation, wellbore, and choke. There are seven key variables that affect pressure losses in a flowing well. Pressure loss curves have been published that show pressure profiles for different flow rates. The objective is to predict performance under various conditions to optimize design. This is done by starting with the initial production rate curve, subtracting vertical pressure losses to get tubing head pressure, and then integrating with choke performance to determine achievable flow rates.
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Correlations
This document discusses how to calculate pressure losses during natural flow through tubing by integrating the performance of the formation, wellbore, and choke. There are seven key variables that affect pressure losses in a flowing well. Pressure loss curves have been published that show pressure profiles for different flow rates. The objective is to predict performance under various conditions to optimize design. This is done by starting with the initial production rate curve, subtracting vertical pressure losses to get tubing head pressure, and then integrating with choke performance to determine achievable flow rates.
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Correlations
• necessary to be able to calculate the pressure
drop which exists between the bottom hole and the surface during natural flow. • These correlations take into account the seven important variables that affect the pressure losses of a flowing well. These variables are tubing size, flow rate, fluid viscosity, fluid density, gas-liquid ratio (GLR), water-oil ratio (WOR), and, finally, the effect of slippage. • Investigators have analyzed the effect of each of the above variables on the vertical pressure profile of a well. • In addition, a number of pressure gradient or pressure traverse curves, have been published for use in the field. • These curves show depth on the vertical axis and pressure along the horizontal axis. • Since a separate curve is needed for each set or well and flowing conditions, there are a large number of published curves. • Our objective in calculating pressure losses during natural flow through tubing is to predict the performance of our production system under various equipment and operating conditions and thereby develop an optimal design. We start with IPR curve • Using the value of the bottomhole flowing pressure at a specific production rate, we subtract the vertical pressure loss obtained from vertical profile curves or computer programs for that production rate. • Subtracting the vertical pressure loss from the bottomhole flowing pressure at that flow rate gives the value for the tubing head pressure at that rate. • The appropriate value of tubing head pressure, referred to as ptf, is now plotted on the graph as shown. • Another flow rate is then assumed, the calculation repeated, and a second tubing head pressure is determined. • The difference vertically between the IPR and the tubing head pressure curve is the pressure loss in the tubing at each production rate. • We shall refer to this as the THP curve. Surface Control • Wellhead choke - provides control at the surface. • The choke or bean is used to ensure that the flow from the well is reasonably steady. • The size of the orifice is usually chosen so that variations in wellhead pressure do not affect the pressure of separators, lines and other surface equipment. • To ensure that downstream pressure variations are not transmitted to the upstream side of the choke the flow through the orifice must attain critical flow velocity. • In practice we have found that this critical flow velocity is achieved under most circumstances when the upstream or the tubing head pressure is at least double the downstream or flow-line pressure. • During the critical flow of fluids through an orifice, the tubing head pressure is a linear or almost linear function of the liquid-flow rate. • This means that if we plot the tubing head pressure (Ptf) on the vertical axis and the flow rate (q) corresponding to critical flow on the horizontal axis, the choke performance plots as a straight line. • This is limited by the fact that as the tubing head pressure approaches the downstream line pressure the flow rate goes to zero through the origin. Integrating the IPR, THP and Choke Performance
• To determine flow conditions for the well on
the downstream side of the choke, we must integrate the performance of the three components of the flowing well system: the formation, the vertical wellbore, and the choke itself. • To do this we begin with the IPR curve, then add first the THP curve as we did earlier and finally the choke performance line. • The intersection of the THP and choke lines gives the production rate attainable from the well under these flow conditions. • With a larger choke size the flow rate will be higher, but the tubing head pressure at the higher rate will be lower. • We may say that the flow rate is controlled by the choke size.