INFERCON AUTOMATION PVT LTD

TRAINING MODULE FOR DELTA PLC

CAE-CILT-DAY-4
 N Title Total
o Slide
s
CONTENT 1. INTRODUCTION OF 3
DELTA PLC

2. FIRST PLC PROGRAM 37

3. SET AND RESET 7

4. RISING 9
AND FALLING EDGE TRI
GGER
5. EXERCISE 3
INFERCON AUTOMATION PVT LTD
INTRODUCTION
OF
DELTA PLC
 DELTA PLC
Delta have their PLC’s in three different series namely :

HOT SWAPPABLE MID-RANGE PLC - AH COMPACT MODULAR MID-RANGE PLC - AS PROGRAMMABLE LOGIC CONTROLLERS -
SERIES: SERIES: DVP SERIES:

 AH Series PLC provides automation solutions  The Delta Compact Modular Mid-range PLC -  Delta's DVP series programmable logic
for high-level applications. AS Series is a high performance multi-purpose controllers offer high-speed, stable and
controller designed for all kinds of automated highly reliable applications in all kinds of
 The combination of modularized hardware equipment. industrial automation machines.
structure, advanced functions, and the highly  AS series Standard CPU features Delta's self-
integrated software provides a system solution developed 32-bit SoC CPUs for enhanced  In addition to fast logic operation, bountiful
for process control applications. execution speed (40 k steps/ms) and supports up instructions and multiple function cards, the
to 32 extension modules or up to 1,024 cost-effective DVP-PLC also supports
 In addition to various Function Blocks (FB), inputs/outputs. It provides accurate positioning various communication protocols,
excellent price/performance, and an abundant control for up to 8 axes via CANopen motion connecting Delta's AC motor drive, servo,
selection of Extension Modules, AH Series PLC network and max. 6 axes via pulse control human machine interface and temperature
also provides multi-axis motion control via (200 kHz). controller through the industrial network in to
motion network, such as Ether CAT, to perform  AS series Motion CPU features a complete “Delta Solution” for all users.
high-speed, high-precision machine control. EtherCAT/CANopen motion control interface
and multiple communication ports. It also  This series has three different types of
 The exceptional system expandability also offers motion control function blocks complying CPU namely:
greatly reduces the system cost for a broad with international standards and synchronizes up  DVP Series Standard CPU
range of applications. to 16/24 real axes in one update cycle.  DVP Series Slim CPU
 AS series controllers are widely used in diverse  DVP Series Motion CPU
automated equipment such as packaging,
printing, labeling, textile and pharmaceutical
industries.
Standard Slim Series

1- 5. INTRODUCTION OF DELTA PLC Pg no: 1 23

EXTERNAL DELTA PLC - DVP20EX2
SPECIFICATIONS
DIGITAL INPUTS ANALOG INPUTS
(X0, X1, X2, X3, X4, X5, X6, (VI0, VI1, VI2, VI3)
POWER SUPPLY SOURCE/SINK
X7)

RUN/STOP POWER
SELECTOR SUPPLY
(230V AC)
COMMUNICATION
PORTS

ANALOG INPUTS RUN / STOP

SELECTOR
INDICATORS
ANALOG OUTPUTS
COMMUNICATION
DIGITAL INPUTS PORT_1 - (RS232)

DIGITAL OUTPUTS

INDICATORS

SOURCE/SINK

COMMUNICATION
PORT_2 & 3 - (RS485) DIGITAL OUTPUTS ANALOG ANALOG
(Y0,Y1, Y2, Y3, Y4, Y5) INPUTS OUTPUTS
(VI3) (VO0,VO1)

THIRD PARTY DEVICES

(HMI, Slave devices etc,.)

1- 5. INTRODUCTION OF DELTA PLC Pg no: 1 23

INTERNAL
SPECIFICATIONS

1- 5. INTRODUCTION OF DELTA PLC Pg no: 1 2 3

 FIRST
PLC PROGRAM
 Click START button
 Then select ALL PROGRAMS

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2- 20. FIRST PLC PROGRAM Pg no: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

 Select DELTA INDUSTRIAL AUTOMATION

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2- 20. FIRST PLC PROGRAM Pg no: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

 Click DELTA INDUSTRIAL AUTOMATION then select PLC
 Click WPLSoft2.36

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2- 20. FIRST PLC PROGRAM Pg no: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

 Click FILE

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2- 20. FIRST PLC PROGRAM Pg no: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

 Click FILE ---> NEW

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2- 20. FIRST PLC PROGRAM Pg no: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

 Click Yes

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2- 20. FIRST PLC PROGRAM Pg no: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

 In that Popup you have to give Program Title, PLC Model, Communication Setting & File Name.

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2- 20. FIRST PLC PROGRAM Pg no: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

 Then Click ---> Setting, Here We can select Connection Setup --->1.RS232, 2.Ethernet,
3.DirectLink(USB), 4.DirectLink(Ethernet).
 Select the COM Port, which COM Port is used for communication between PC and PLC. Then
Check the communication Parameters.

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2- 20. FIRST PLC PROGRAM Pg no: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

 Ladder diagram window will open. Here we can create programs.

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2- 20. FIRST PLC PROGRAM Pg no: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

 Create NO(Normally Open) and Type LD<Space>X0 then Click OK
 To Draw Horizontal Line ---> Press F8
 To Draw Vertical Line ---> Press F9
 To Delete Vertical Line ---> Press CTRL + D

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2- 20. FIRST PLC PROGRAM Pg no: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

 Create NC (Normally Close)
 Type LDI<Space>X1 then Click OK

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2- 20. FIRST PLC PROGRAM Pg no: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

 The NC coil is created.

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2- 20. FIRST PLC PROGRAM Pg no: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

 Create one Output Coil.
 Type OUT<SPACE>Y0 and click ok.

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2- 20. FIRST PLC PROGRAM Pg no: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

 You want to create one more output coil, use Y1, Y2, Y3………

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2- 20. FIRST PLC PROGRAM Pg no: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

 We have created the logic and logic need to be compile.
 Execute the logic by plc:
 Click Compiler ---> Ladder ==>Instruction for compile the program.

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2- 20. FIRST PLC PROGRAM Pg no: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

 Click Communication ---> Transfer Setup

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2- 20. FIRST PLC PROGRAM Pg no: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

 In Transfer setup Popup, Click PC => PLC

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2- 20. FIRST PLC PROGRAM Pg no: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

 Click OK
 Then your program is downloaded to PLC and we can execute it

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2- 20. FIRST PLC PROGRAM Pg no: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

 Click Yes

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2- 20. FIRST PLC PROGRAM Pg no: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

 Click Yes

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2- 20. FIRST PLC PROGRAM Pg no: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

 Click On Online Mode Icon for go to Online

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2- 20. FIRST PLC PROGRAM Pg no: 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

 Now PLC is in RUN Mode

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2- 20. FIRST PLC PROGRAM Pg no: 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

 Switch ON the physical input X0
 Then the output Y0 will ON

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2- 20. FIRST PLC PROGRAM Pg no: 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

 Switch X1 is ON output Y0 is OFF

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2- 20. FIRST PLC PROGRAM Pg no: 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

 Execute the logic by simulator(Without PLC)
 Click On Simulator Icon for simulate your program

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2- 20. FIRST PLC PROGRAM Pg no: 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

 Click Compiler ---> Ladder==>Instruction for compile the program

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2- 20. FIRST PLC PROGRAM Pg no: 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

 Click on Online Mode Icon

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2- 20. FIRST PLC PROGRAM Pg no: 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

 Click YES

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2- 20. FIRST PLC PROGRAM Pg no: 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

 Now PLC is in STOP Mode, So We have to change its mode into RUN

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2- 20. FIRST PLC PROGRAM Pg no: 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

 Click RUN Icon

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2- 20. FIRST PLC PROGRAM Pg no: 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

 Click YES

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2- 20. FIRST PLC PROGRAM Pg no: 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

 Now PLC is in RUN Mode.
 Now you can simulate the program.

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2- 20. FIRST PLC PROGRAM Pg no: 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

 Right click of the switch X0 and select the set ON

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2- 20. FIRST PLC PROGRAM Pg no: 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

 Now switch X0 is ON then output Y0 will ON

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2- 20. FIRST PLC PROGRAM Pg no: 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

 Right click the X0 switch select set OFF

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2- 20. FIRST PLC PROGRAM Pg no: 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

 Switch X0 is OFF output is OFF.

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2- 20. FIRST PLC PROGRAM Pg no: 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

 You want editing mode click the online icon

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2- 20. FIRST PLC PROGRAM Pg no: 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

SET AND RESET
 SET
Syntax: SET <SPACE> S
S : Set device
Operand: S : Y, M, S
Functionality: When the SET instruction is driven, its specific device is set to be
"ON" which will keep "ON" whether the SET instruction is still driven. You can use
the RST instruction to set the device to "OFF".
RESET
Syntax: RST <SPACE>S
S : Reset device
Operand: S : Y, M, S, T, C, D, E, F
Functionality: When the RST instruction is driven, motion of its specific device is as
follows, If the RST instruction is not executed, status of specific device will not be
changed. With the help of RST we can reset the Timer, counter etc.

Explanation Ladder program Download Execution Online/Simulator

3- 20. SET AND RESET Pg no: 1234567

 Create one input and type the SET function syntax, then click OK

Explanation Ladder program Download Execution Online/Simulator

3- 20. SET AND RESET Pg no: 1 234567

 Create another one input and type the RESET function syntax, then click OK

Explanation Ladder program Download Execution Online/Simulator

3- 20. SET AND RESET Pg no: 1 2 34567

 Compile and download the program.

Explanation Ladder program Download Execution Online/Simulator

3- 20. SET AND RESET Pg no: 1 2 3 4567

 Switch ON the X0
 The output Y0 is set ON

Explanation Ladder program Download Execution Online/Simulator

3- 20. SET AND RESET Pg no: 1 2 3 4 567

 Switch OFF the X0, Y0 is ON

Explanation Ladder program Download Execution Online/Simulator

3- 20. SET AND RESET Pg no: 1 2 3 4 5 67

 Input X1 is ON and the output is reset.

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3- 20. SET AND RESET Pg no: 1 2 3 4 5 6 7

RISING AND FALLING
EDGE TRIGGER
 Rising Edge Trigger(LDP):
Functionality: When LDP input status change
Input
from false to true(0 to 1), it will give output for
Rising Edge
one scan time only.
Operand: X, Y, M, S, T, C
EXAMPLE: LDP Y0, LDP M0, LDP S0 Output

Falling Edge Trigger(LDF):

Functionality: When LDF input status change
from true to false(1 to 0), it will give output for Input
one scan time only.
Falling Edge
Operand: X, Y, M, S, T, C
EXAMPLE: LDF Y0, LDF M0, LDF S0
Output

Explanation Ladder program Download Execution Online/Simulator

4- 20. RISING AND FALLING EDGE TRIGGER Pg no: 123456789

 Type LDP X0 and click OK

Explanation Ladder program Download Execution Online/Simulator

4- 20. RISING AND FALLING EDGE TRIGGER Pg no: 1 23456789

 Create one output and latch the LDP input like below then you will see the output.
 Because scan time of PLC very fast we can’t see pulse in output side, so give latch.

Explanation Ladder program Download Execution Online/Simulator

4- 20. RISING AND FALLING EDGE TRIGGER Pg no: 1 2 3456789

 Compile and download the program into the PLC execute it.

Explanation Ladder program Download Execution Online/Simulator

4- 20. RISING AND FALLING EDGE TRIGGER Pg no: 1 2 3 456789

 Go to online mode.
 Input X0 is ON, it will give one pulse in output side and output is ON

Explanation Ladder program Download Execution Online/Simulator

4- 20. RISING AND FALLING EDGE TRIGGER Pg no: 1 2 3 4 56789

 Type LDF X0 and click OK

Explanation Ladder program Download Execution Online/Simulator

4- 20. RISING AND FALLING EDGE TRIGGER Pg no: 1 2 3 4 5 6789

 Create one output and latch the LDF input like below then you will see the output.
 The PLC scan time is very fast we can’t see pulse in output side so give latch.

Explanation Ladder program Download Execution Online/Simulator

4- 20. RISING AND FALLING EDGE TRIGGER Pg no: 1 2 3 4 5 6 789

 Compile and download the program into the PLC execute it.

Explanation Ladder program Download Execution Online/Simulator

4- 20. RISING AND FALLING EDGE TRIGGER Pg no: 1 2 3 4 5 6 7 89

 Input X0 is ON no changes in output , when X0 is OFF it give one pulse in output side
and output Y0 is ON

Explanation Ladder program Download Execution Online/Simulator

4- 20. RISING AND FALLING EDGE TRIGGER Pg no: 1 2 3 4 5 6 7 8 9

EXERCISE
 EXERCISE - 1

1 SWITCH AND 4 OUTPUTS

3 SWITCHES AND 1 OUTPUT
S1 - ON  L1-ON
S1, S2, S3 – ON  O/P ON
S1 - OFF  L2-ON
ANY TWO SWITCH – ON  O/P ON
S1 - ON  L3-ON
ANY ONE SWITCH – ON  O/P OFF
S1 - OFF  L4-ON

5- 5. EXERCISE Pg no: 1 23
 EXERCISE - 2

1 SWITCH AND 1 OUTPUT

4 SWITCH AND 3 OUTPUTS
S1 - ON  L1- BLINK
S1 - ON  L1-ON , L2-ON

S1 - OFF  L1-ON, L2-OFF

2 SWITCHES AND 2 OUTPUTS
S2 - ON  L1-OFF, L2-ON, L3-ON
S1 - ON  L1-ON
S2 - OFF  L2-OFF, L3-ON
S2 - ON  L1-BLK, L2-ON
S3 & S4-ON  L3-OFF

5- 5. EXERCISE Pg no: 1 23
 EXERCISE - 3

4 SWITCHES AND 4 OUTPUTS

3 SWITCHES AND 3 OUTPUTS
S1 - ON  L1-ON, L2-BLK, L3-ON, L4-OFF
S1 - ON  L1-ON, L2-OFF, L3-BLK
S2 - ON  L1-BLK, L2-OFF, L3-BLK, L4-ON
S2 - ON  L1-OFF, L2-BLK, L3-ON
S3 - ON  L1-OFF, L2-ON, L3-OFF, L4-BLK
S3 - ON  L1-BLK, L2-ON, L3-OFF
S4 - ON  L1-ON, L2- BLK, L3-OFF, L4-ON

5- 5. EXERCISE Pg no: 1 2 3