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Lecture 2 - Rig Components

The document provides information about rig systems and operations at an oil and gas drilling site. It describes key rig components like the hoisting system, circulating system, rotary system, and well control equipment. It also outlines various rig functions such as drilling, tripping, running casing, and well control. The document is intended to educate readers on the basic equipment and processes used at onshore drilling rigs.

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asel.murattt
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0% found this document useful (0 votes)
43 views

Lecture 2 - Rig Components

The document provides information about rig systems and operations at an oil and gas drilling site. It describes key rig components like the hoisting system, circulating system, rotary system, and well control equipment. It also outlines various rig functions such as drilling, tripping, running casing, and well control. The document is intended to educate readers on the basic equipment and processes used at onshore drilling rigs.

Uploaded by

asel.murattt
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
You are on page 1/ 37

M I N I S T RY O F E D U C AT I O N A N D S C I E N C E O F T H E R E P U B L I C O F K A Z A K H S TA N

SCHOOL OF ENERGY AND OIL AND GAS INDUSTRY

Drilling rig

Zholmurzayeva Aliya Batyrbayevna


MSc in Oil and Gas Business

Almaty,2023
Circulating System Hoisting System
Mast /
Mud
Derrick
pumps
Drawworks
Hose,
Crown &
swivel
Travelling
Rig Solids Blocks

Systems Control Rotary System


System Top
At a rig site, rig drive
Shale
equipment consists of a (or)
Shakers
rig and its backyard Rotary
Mud
table
and typically also Pits
Drillst
contains offices and Mixers /
ring
sleeping quarters for the Hoppers
rig crew. BOP’s
Accumula
Onshore rigs are tors
designed to mobile Choke &
and are usually Power Systems Kill
Manifold
general purpose. Diesel
Generators
Well Control
System
Land Drilling
Rigs

Hitch Magazine | Precision NAM Drilling |


Rig 574 Netherlands
Drilling Process

https://www.youtube.com/watch?v=eBOtXD_UQSo 1
4
Rig Selection Criteria
• Considerations • Decision Factors
• Mechanical rating (max torque and • Anticipated formation pressure
lifting capacity) (and temperatures)
• Suitability for the type of wells • Hole and casing programs
in the drilling program • Preferred drill string size(s)
• Mobility (incl. well-to-well and weights
skidding) & transportability
• Hoisting requirements
• The Contract Rate
• Hydraulic requirements
• Day-rate • Rotary / torque requirements
contract
• Auxiliary equipment
• Footage
contract requirements
• Turnkey • Offshore operability
contract
• Combination
• HSE record, quality
management, financial strength,
staff development, technical
support structure, familiarity
with area of operations
Basic Functions and Operations
• Drilling Rig Functions: • Operations
• Drilling
• Tripping
• Hoisting (moving drillstring &
casing up and down) • Running Casing
• Rotating (drillstring & casing) • Cementing
• Circulating (fluids in & out of the • Formation Evaluation (Logging,
well) Coring, Testing)
• Maintaining Well Control • (Re-)Completion
(controlling downhole • Workover
pressures, preventing blow-
outs) • Abandonment (temporary T&A;
permanent P&A)
Hoisting System
Hoisting System
Raising the Mast
Braking
Systems
Drawworks • Band brakes
• Disc brakes
• Auxiliary brakes:
• Hydromatic
• Electro-dynamic (Eddy
current)
• Magnetic Particle Brake
Crown & Travelling Block
Slinging the Crown Block
Slinging the Crown Block
Elevators and Bails
Deadline Anchor & Hookload Sensor
Circulating & Rotating

Top
Kell Drive
y
Top Drives vs. Kelly’s
• Disadvantages
• Cost
• Advantages of Top Drives• Increased weight (slip & cut more
• Connection time savings: can drill with often)
90+ ft stands • Increased heavy loads (TD often
• Crew safety associated with integrated in mast)
reduced number of connections • Difficulty to retro-fit older rigs
• Backreaming: can pull out of hole, • More involved maintenance
rotate and circulate at the same time
• Forward reaming: tripping into hole,
driller can quickly drill through bridges
without having to stop to pick up a kelly
• Maintaining tool face while
drilling directionally A majority of land and offshore rigs
now have top drives. But all have
• Running casing using standard tools: Kelly’s for backup!
ability to fill up casing and rotate with top
drive
• Coring: can continuously core ~90ft of
core without having to stop, increasing
coring success
Making Connections
Derrickman
Automated Derrickman

https://www.youtube.com/watch?v=zbwSf8U2cFg 2
2
Pipe Handling

https://www.youtube.com/watch?v=bBjYETwY7N4 2
3
Circulating System
Mud Pumps
• Mud pumps provide hydraulic power to the drilling
fluid

• Mud pumps designed for:


• Pressure – circulating heavy muds in deep wells (limited
by pop- off valves and standpipe manifold maximum=,
typically 5000 – 7500 psi)
• Flowrate – exceed minimum values to clean the hole and
circulate cuttings to surface
• Hydraulic horsepower – important while operating
downhole motors

• Duplex double-acting & Triplex positive


displacement pumps typically used

• Pressure and flowrate controlled by size of the pump


liners

• Pump stroke phasing & pulsation dampeners used


to achieve more constant output pressure and flow
Solids
Control
Shale shakers can remove most
larger debris, but centrifuges
can also be used.
Well Control – Blow Out Preventers
(BOPs)
Choke and Kill
Manifold
Drillstring
• Primarily composed of joints of steel pipe
• Joints are typically thicker than the pipe and are either
pins or boxes
API Range 1 18-22 ft
• Range in API Range 2 27-30 ft
length: API Range 3 38-45 ft

• Drillpipe (DP) – typically 1000s of meters, strong in


tension and twist, buckles in compression
• Heavyweight Drillpipe (HWDP) – used to make a
gradual transition from DP to DC
• Drill Collars (DC) – heavy, stiff pipe used to provide
Weight on Bit, resistant to buckling
• Stabilizers – centralize the bottom hole assembly
(BHA)
Drillpipe
• Aspect ratio
Stacked drillpipe at a Single 30’ stand of 3.5” drillpipe: 10 pixels x
rigsite
1000 pixels

3000 meters of 3.5” drillstring: 0.03 pixels x


1000 pixels

• Drillpipe in a wellbore is an extremely long and thin tube of steel pipe


• The bit will feel an increase in surface RPM over a second later (~3
km/s wave velocity)
• Pipe will curve through doglegs tighter than 15o/100ft
(casing may not though)
Drill Collars
• Made of (stainless) steel or monel (for non-magnetic
drill collars)
• Can be spiral or square to reduce contact area with the
borehole
Stabilizers
• Centralize the drillstring
• Provide directional effect
• Prevent buckling
• Can also act as nodes for
buckling
• Increase torque & drag
significantly
• Can act as hole openers
• Sometimes added as reamers
Drill Bits
PDC Tri-Cone
• Fail rock in shear (sliding) • Fail rock in compression
(rolling)
• No moving parts, but
require adequate hole • Subject to bearing failure
cleaning
• Milled tooth bits are cheap
• Expensive, but suitable for and suitable for soft
nearly all formations formations
Directional Steering
Systems
• Using Slide Mode • Using Rotary Mode
• Drillstring kept stationary • Drillstring is rotated and side
and motor bend exerts a force averaged per rotation
side force on the rotating • Results in a slightly over
bit
gauge hole

Source: Ba3k6er
Hughes
Rotary Steerable Systems
• Downhole tools with actuated pads to either push-the-bit
(applying a side force on the bit) or point-the-bit (pivot the bit
around a stabilizer)
• Azimuth (degrees from north) and inclination (degrees
from vertical) communicated via mud pulse from surface

Source: MSeopto1d5,y20&20 Boonen AADE-0375-


NTCE-44
Questions?

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