PT PERTAMINA (PERSERO)

DIREKTORAT PENGOLAHAN

Refining Overview
Agenda

1 Latar Belakang

2 Struktur Organisasi

3 Peran & Kegiatan

4 Aset Kilang PT Pertamina

5 Proses-Proses Utama di Kilang

6 Umpan & Produk Kilang

7 Rencana Pengembangan Kilang

8 Tantangan ke depan

2 PERTAMINA
Agenda

1 Latar Belakang

2 Struktur Organisasi

3 Peran & Kegiatan

4 Aset Kilang PT Pertamina

5 Proses-Proses Utama di Kilang

6 Umpan & Produk Kilang

7 Rencana Pengembangan Kilang

8 Tantangan ke depan

3 PERTAMINA
1. Latar belakang
Proses Bisnis Refinery

Crude
Eksploration
& Production

Refining Technology
November 2016
PERTAMINA
Produk C3=,
Import 300 Pemasaran 1050
Wax,
Asphalt,
& Niaga Aromatic
coke

Crude 750
Import
(200) 900

Crude
Pengolahan LPG
Gasoline
Pemerintah Kerosene
(700) 140
Avtur
ADO/Solar
Hulu Fuel Oil
Lube Base Oil
(
Ekplorasi & Produksi ) Petrokimia (BTA,
Propylene,
Poli Propylene)

PERTAMINA 5
Agenda

1 Latar Belakang

2 Struktur Organisasi Pengolahan

3 Peran & Kegiatan

4 Aset Kilang PT Pertamina

5 Proses-Proses Utama di Kilang

6 Umpan & Produk Kilang

7 Rencana Pengembangan Kilang

8 Tantangan ke depan

6 PERTAMINA
2. Struktur Organisasi Pengolahan

Direktur Pengolahan

VP HSSE Refinery

Senior Vice President Senior Vice

Business Development President
& Performance Excellence Refining
Operation

VP Refining VP Refining VP VP Operational

Planning & VP Process & VP
Business Performance Performance Facility GM RU II
Optimization Reliability Dumai
Development Excellence Support

Mgr Strategic Mgr Process & Mgr Budget Mgr Planning & Mgr Process Mgr GM RU III
Product Planning & Controlling Engineering Turn Around (TA)
Planning Controlling Plaju
Improvement

Mgr Business Mgr Facility Mgr Performance Mgr Fuel Mgr Facility Mgr Ovehaul GM RU IV
Development Improvement Management Operation & Engineering (O/H) Cilacap
Optimization

Mgr Project Mgr Mgr Non Fuel & GM RU V

Mgr Operation Mgr Product Mgr Balikpapan
Engineering Excellence Operational Risk Petrochemical Quality Maintenance
Assurance System

Procurement GM RU VI
Mgr Project QSKM Refinery Refinery
Management Balongan

GM RU VII
Kasim

PERTAMINA 7
Struktur Organisasi

Jumlah pekerja Direktorat Pengolahan adalah 5720 orang (2017)

RU II
Dumai
20,0%
Kantor (1147)
Pusat
RU III
RU VII 3,6% Plaju
Kasim (204) 17,3%
1,4% (993)
(80)

RU VI 15,0%
Balongan (860)

23,9%
(1368)
18,8% RU IV
(1078) Cilacap
RU V
Balikpapan

PERTAMINA 8
Agenda

1 Latar Belakang

2 Struktur Organisasi

3 Peran & Kegiatan

4 Aset Kilang PT Pertamina

5 Proses-Proses Utama di Kilang

6 Umpan & Produk Kilang

7 Rencana Pengembangan Kilang

8 Tantangan ke depan

9 PERTAMINA
3. Peran dan Kegiatan

Peran Direktorat Pengolahan

1. Meningkatkan nilai tambah

Perusahaan melalui pengolahan
minyak mentah menjadi produk-
produk yang bernilai lebih tinggi.

2. Menyediakan dan mengamankan

cadangan energi (minyak)
nasional.

3. Memelihara dan mengembangkan

sumber daya manusia, sumber
daya lingkungan dan sosial.

PERTAMINA 10
 Lingkup Kegiatan Pengolahan

1. Perencanaan penyediaan crude,pengolahan crude, dan

penanganan produk.
2. Penimbunan minyak mentah.
3. Pengolahan minyak di kilang.
4. Pencadangan (penimbunan) produk minyak.
5. Pemenuhan hukum ketenagakerjaan.
6. Pemeliharaan dan pengembangan fasilitas kilang.
7. Pemeliharaan dan pengembangan sumber daya manusia.
8. Pengelolaan lingkungan hidup di lokasi operasi perusahaan.
9. Pengelolaan sosial di lingkungan operasi perusahaan

PERTAMINA 11
Supply chain Pengolahan

Intake (Crude) Produk

LPG
SLC Pengolahan Gasoline
Duri (Kilang, Pabrik) Kerosene / Avtur
ALC ADO
Nigeria Fuel Oil
dll C2=, C3=, C4=
Wax, Asphalt,
Dom = 65 jenis
Import = 6 jenis
Aromatic, coke, LBO
BACK PERTAMINA 12
Agenda

1 Latar Belakang

2 Struktur Organisasi

3 Peran & Kegiatan

4 Aset Kilang PT Pertamina

5 Proses-Proses Utama di Kilang

6 Umpan & Produk Kilang

7 Rencana Pengembangan Kilang

8 Tantangan Yang Dihadapi Masa Depan

13 PERTAMINA
4. Aset Kilang PT Pertamina
LPG P. Brandan
100 T/D
BUNYU METHANOL PLANT
KAPASITAS : 330.000 T/Y
Arun
P. Brandan
Medan

RU VII-KASIM
Bontang KAPASITAS : 10 MBSD
Dumai SINGAPORE UNIT : C D U
LBO Plant Pekan baru NHDT
9000 Bpsd Balikpapan PLF
- KALIMANTAN
SUMATRA
SULAWESI
Plaju
RU II-DUMAI/S PAKNING PAPUA
KAPASITAS : 170 MBSD
UNIT : C D U
JAVA OCEAN
HVU Jakarta
H-CRACKER
D. COKER
Balongan
Cepu
PLATFORMER JAVA
Cilacap Bali
RU VI BALONGAN
RU V-BALIKPAPAN
KAPASITAS : 125 MBSD
UNIT : CDU KAPASITAS : 260 MBSD
RU III-MUSI RU IV-CILACAP
ARHDM UNIT : CDU
KAPASITAS : 118 MBSD KAPASITAS : 348 MBSD
RCC COMPLEX HVU
UNIT : C D U PROPULENE REC. UNIT : FUEL COMP. I & II H-CRACKER Kerja Sama Operasi
HVU LPG PLANT LUBE-OIL PLANT I, II, III PLATFORMER
FCCU ASPHALT PLANT
WAX PLANT Joint Venture
POLY PROPYLENE PARAXYLENE PLANT
PTA

PERTAMINA 14
REFINERY PROCESSING UNITS
PRIMARY PROCESSING SECONDARY PROCESSING – CHEMICAL PROCESS

Distillate Hydro Processing

Bottom Upgrading
CRUDE OIL AND ITS DERIVATIVE PETROLEUM PRODUCTS

Low Valuable Product High Valueable Product

Price < Crude Price > Crude Refining Technology
November 2016
CRUDE OIL QUALITY VS PRICE

“Crude oil quality determined its price, product quality, and typical unit
operation specification required”
Refining Technology
November 2016
Distillate Processing Unit
Main
Processing
Feedstock Processing Unit Product Objective

Hydrotreating Avtur

Straight Run Merox

Kerosene
Petrochemical • Reduce
: Sulfur/Impurities
Dewaxing • N-paraffin • Improve diesel
• Linear properties (Cold Flow
Alkyl Plugging Point,
Dearomatization Benzene Cetane,etc)
Low Sulfur • Increase Fuel
Diesel Stabilities
Mild
Straight Run Hydrocracking
Diesel

Crack Diesel LAB Process

Naphta Processing Unit
Main
Processing
Feedstock Processing Unit Product Objective

Hydrotreating Gasoline

Straight Run Reforming

Naphta ex CDU
Aromatic: • Incrase Octane
• Benzene • Reduce Sulfur/Impurities
Aromatic • Toluene • Increase Fuel Stabilities
• Para Xylene
• Meta Xylene
Benzene Saturation • Ortho Xylene

Selective
Crack Naphta Hydrotreating

Catalytic
Olefin Polymerization

C3/C4 Alkylation
Bottom Barrel Upgrading Unit
Main
Processing
Feedstock Processing Unit Product Objective

Hydrotreating Fuel
Intermediate:
• Gasoline
Long Reside Solvent
Deasphalting Unit • Kerosene
/Avtur • Converting low
• Diesel valuable product into
Resid Ebukated
Hydrocracking Petrochemical high valuable product
Vacuum Gas Feedstock: • Increasing product
Oil • Propylene volume
Visbreaker
• Ethylene

Resid FCC

Short Residue Hydrocracking

Delayed Cooking
Development of Refinery Processing Unit
 Capacity
Posisi Kilang Pertamina terhadap kapasitas dan (X/Y): X=Capacity in Million BPD, Y=NCI

Complecity Index Kilang Dunia

Nelson Complexity Index
9.2
9.0
8.8
8.6
8.4
8.2
8.0 India
7.8 Australia (3.9/7.9)
(0.6/7.7) Japan
7.6
(4.3/7.6)
7.4
New Zealand
7.2
(0.1/7.2)
7.0
6.8
China
6.6
(9.5/6.6)
6.4 China, Taiwan
6.2 (1.4/6.3)
Malaysia
6.0 Thailand
(0.4/6.0)1
5.8 (1.3/5.9)
5.6 Philippines Indonesia (Current)
5.4 (0.3/5.5) (1.0/5.3)
Pakistan
5.2 (0.1/5.7)
South Korea
5.0
(3.0/5.0)
4.8
4.6 Singapore
(1.4/4.6)
0.0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0 4.2 4.4 4.6 9.2 9.4 9.6 9.8 10.0 10.2
Capacity
Million BPD

1 Excluding RAPID

PERTAMINA
 Refinery Unit – II Dumai & Sungai Pakning

CDU Dumai : 120 MBSD

Dioperasikan : 1972

PPK-BBM : Sec. Processing (HCU)

Dioperasikan : 1983

Licensor : U0P
Kontraktor : IHI (Ishikawaharima Heavy Industries,
TRC (Truth Recon. Comm)

CDU Sungai Pakning : 50 MBSD (ex Refican)

LIRIK Premium
MINAS HOMC
S. PANJANG

CDU-SPK
50.000
Kerosene BAHAN BAKU :
NRU
Crude Oil : SLC, Duri , Lirik , Lalang & SPC
9.300 Avtur
Intermedia : HOMC-92 dari KLBB
JP-5
CDU-DMI
NHDT PLT PRODUK :
120.00 10.100
127.000 6.200
0
TR UOP
Gasoil  BBM : Premium, Kerosene & Solar.
 BBK : Avtur (JP – 5)
DURI HCC
HVU HDP  Non BBM
MINAS
92.600 55.000 77 MMSDFD
: LPG & Green Cokes, UCO (Patra
TR
UOP
LPG SK)
 Lain-lain : Naphtha, & LSWR
DCU DHDT PLT
35.200 12.700 8.800 CALCINED
COKE AREA DISTRIBUSI BBM:
CALCINER GREEN  Instalasi Labuan Deli
COKE
170.000 TPA
 TT Tanjung Uban
LSWR  TT Teluk Bungus
 Terminal Siak Pakan Baru

PERTAMINA 23
Refinery Unit – III Plaju/Sungai Gerong

CDU total : 118 MBSD

Dioperasikan : 1935 (CDU –II/III/IV/V/VI)

PKM II : 1993 (FCC, PP Plant)

Licensor : CHEVRON, IFP, U0P

Kontraktor : JGC
BAHAN BAKU :
Premium
Crude Oil : South Palembang Distric (SPD),
C4 POLYMER ALKYLATION
Naphtha Talang Akar Pendopo (TAP), Kaji/Jene,
1.800 1.200 Ramba,
Avigas Bula/Klamono, Geragai & Tiaka
GAS PLANT Intermedia :
7.700 SPBX - HOMC-92 dari RU – VI.
- Long Residue dari RU – II Dumai.
LPG
CDU
118.000 Avtur PRODUK :
 BBM : Premium, Kerosene, Solar
Kerosene IDO & IFO.
HVU II FCCU  BBK : Avtur , Pertamax & Avigas
Solar
54.000 20.500  Non BBM : LPG, Polypropylene &
IFP
PP PLANT PP Solvent
50.000 TPA  Lain-lain : Naphtha & Vac. Residue
IFP
LAWS
PX AREA DISTRIBUSI BBM:
Fuel Oil
PTA PLANT - Kertapati, - Panjang
*) Unit stop sejak 2007
225.000 TPA
PTA
- Jambi - Pontianak
- Pangkalan Balam - Bengkulu
- Tanjung Pandan
PERTAMINA 24
Refinery Unit – IV Cilacap

Dioperasikan : 1976 (Cilacap I)

: 1983 (Cilacap II)
: 1989 (PX Plant)
: 1998 (DeBott. FOC I/II)

FOC/CDU - I : 100 (118) MBSD.

FOC/CDU - II : 200 (230) MBSD BAHAN BAKU :
Minyak Mentah Domestik :
Licensor : UOP (FOC – I/II, PX)  Arjuna, Badak, Bekapai, Belanak, Camar,
SIPM (LOC – I/II/III) Geragai, Handil, Jatibarang, Kerapu,
Madura, Meslu, Mudi, SLC, Senipah, Walio,
Kontraktor : FLUOR DANIEL, JGC West Seno.
Minyak mentah Import :
 ALC, Bonny Light, Escravos, Azeri, Kikeh,
Lanuan, Tapis, Seria, Sarir, Qu Iboe,
Saraharn, Bach Ho.
Fuel Oil Intermedia :
Complex I  HOMC-92 dari RU – VI..
118 MBSD
Lube Base Oil
Parafinic Oil
Minarex
PRODUK :
Asphalt  BBM : Premium, Kerosene, Solar. &
Slack Wax
Solar
IFO
IFO  BBK : Avtur.
 NBBM : LPG, PX, BZ, Lube Base &
Asphalt
Fuel Oil  Lain-lain : Naphtha & LSWR.
Complex II LPG
PARAXYLENE
230 MBSD BENZENE
AREA DISTRIBUSI BBM:
- Instalasi Pengapon
- TT Lomanis
- Surabaya Group PERTAMINA 25
 Refinery Unit – V Balikpapan

Dibangun pertama kali : 1922

CDU IV : 200 MBSD

Dioperasikan (PPK-BBM) : 1983

CDU V (pengganti CDU I & II) : 60 MBSD

Dioperasikan : 1997
BAHAN BAKU :
Licensor : UOP, Minyak Mentah Domestik :
Kontraktor : BECHTEL, JGC Arbei, Bekapai, Belida, Bunyu, Handil Mix, Lalang,
Katapa, Sanga--sanga, Sangatta, Sembilang,
Sepinggan Mix & Pagerungan Condensate., Widuri,
Tanjung.
Minyak Mentah Import :
LPG
RECOVERY Premium Qua Iboe, Bonny Light, Saharan, Xijiang & Legendre.
DOMESTIC
534 T/D
Naphtha
Intermedia :
CRUDE
CDU V  HOMC-92 dari RU – VI
60.000
Avtur
 Natural Gas.
HVU III
25.000

DOMESTIC
Kerosene PRODUK :
CRUDE
PLATFOR
 BBM : Premium, Kerosene & Solar.
CDU IV NHT
200.000 20.000
MER
20.000
Solar  BBK : Avtur.
LPG
 NBBM : LPG
 Lain-lain : Naphtha & LSWR
Natural Gas HVU II HCU A/B
HDP
60.000 55.000
AREA DISTRIBUSI BBM:
68 MMSCFD
LSWR Samarinda, Banjarmasin, Kotabaru, Tarakan, TT
Manggis, Makasar, Bitung, TT Wayame
PERTAMINA 26
26
Refinery Unit – VI Balongan

CDU Balongan : 125 MBSD

Dioperasikan : 1994

Licensor BBM : UOP, CHEVRON & MERICHEM . BAHAN BAKU :

Licensor Petkim : ABB LUMMUS Minyak Mentah Domestik :
- SLC, Duri & Jatibarang.
Kontraktor : JGC, REKIN & TOYO
Minyak Mentah Import :
- Nile Blend.
Intermedia :
Premium - Naphta dari RU’s.
DURI KeroHTU Pertamax - LSWR dari RU – IV Cilacap
MINAS 15.000
CDU
UOP
ROPP
Pertamax - Natural Gas dari PHE.
Plus
125.000 550 T/D
GOHTU Kerosene
Foster Wheeler
ARHDM
32.000
58.000 UOP
PRU
PRODUK :
Chevron Solar
7.150  BBM : Premium, Kerosene,
LPG Trt UOP

RCC 22.500 Propylene HOMC

83.000 UOP

Gas UOP
CCU LPG
92 & Solar
Alam Gasoline Trt
47.500
13.000  BBK : Pertamax , Pertamax
H2 Plant UOP

76 MMSCFD
UOP
Plus. &
Foster Wheeler

DCO
Pertadex
Naphtha
Penex  NBBM : LPG & Propylene,
23.000 HOMC
NHDT UOP
 Lain-lain : Decant Oil.
52.000 Platformer
UOP 29.000
UOP

AREA DISTRIBUSI BBM:

- Depot Balongan
PERTAMINA
- Depot Plumpang, Jakarta 27
27
Refinery Unit – VII Kasim

CDU : 10 MBSD
Dioperasikan : TAHUN 1995

Licensor : MATRIX. ENG - USA

Kontraktor : PT. KINANTI REGULONORI

BAHAN BAKU :
Naphtha MM Domestik : Walio Mix

CRU
PRODUK :
2 MBSD Premium  BBM : Premium, Kerosene, &
CDU Matrix Solar.
Crude :
Walio 10
Kerosene
 Lain-lain : Naphtha & SR LSWR
Mix MBSD
Matrix
Solar DISTRIBUSI BBM:
- Sorong
SR - Nabire
LSWR
- Manokwari
- Serui
PERTAMINA 28
28
Agenda

1 Latar Belakang

2 Struktur Organisasi

3 Peran & Kegiatan

4 Aset Aset Kilang PT Pertamina

5 Proses-Proses Utama di Kilang

6 Umpan & Produk Kilang

7 Rencana Pengembangan Kilang

8 Tantangan Yang Dihadapi Masa Depan

29 PERTAMINA
Kilang Pengolahan Pertamina
• RU-II Dumai 170,000 BPSD ( 16.3 %)
• RU-III Plaju 132,500 BPSD ( 12.7 %)
• RU-IV Cilacap 348,000 BPSD ( 33.3 %)
• RU-V Balikpapan 253,500 BPSD ( 24.3 %)
• RU-VI Balongan 125,000 BPSD ( 12.0 %)
• RU-VII Kasim 10,000 BPSD ( 1.0 %)
Total 1,039,000 BPSD (100.0 %)

II
VII
V
III
VI

IV

Refining Technology
November 2016
Agenda

1 Latar Belakang

2 Struktur Organisasi

3 Peran & Kegiatan

4 Aset Aset Kilang PT Pertamina

5 Proses-Proses Utama di Kilang

6 Umpan & Produk Kilang Pengolahan

7 Rencana Pengembangan Kilang

8 Tantangan Yang Dihadapi Masa Depan

31 PERTAMINA
6. Umpan dan Produk-Produk Kilang Pengolahan

By source By type
Import
Heavy
37%
73%

10%
1031 Minyak Light
MBSD mentah
63%
18%
Domestik
Medium

Diperlukan apabila supply HOMC dari KLBB / RCC tidak

mencukupi
Intermedia
H2 plant: RU V & RU VI
Gas
alam
Ref. fuel gas: RU III, RU V dan RU VI
Intake

PERTAMINA 32
CRUDE OIL QUALITY VS PRICE

“Crude oil quality determined its price, product quality, and typical unit
operation specification required”
Refining Technology
November 2016
Output kilang (produk)

BBM P, K, S, A

Pertamax, Pertamax
BBK & LPG
Plus, dan LPG

Produk
PX, Lube base,
Asphalt, Green coke,
NBM & PETKIM
Propylene,
Polypropylene

Lain-lain (low Naphta, LSWR, dan

value) Excess kerosene

PERTAMINA 34
SPESIFIKASI BAHAN BAKAR BERDASARKAN DIRJEN MIGAS

PERTAMINA 35
PRODUK BBM

Gasoline
Series Diesel Series

Pertamax Pertamina
Turbo DEX

Pertamax Plus Solar 48

Pertalite

Pertamax

Premium

PERTAMINA
GASOLINE SERIES

PERTAMINA
SPESIFIKASI UTAMA GASOLINE SERIES DI INDONESIA
Produk Pertamina Pertamax Pertamax Pertamax Pertalite Premium
Turbo Plus
RON, Min 98 95 92 90 88
Sulphur, ppm, Max 500 500 500 500 500
Aromatics, % Vol, Max 40 40 50 Reported Reported
Olefins, % Vol, Max - - - Reported Reported
Benzene, % Vol, Max 5 5 5 Reported Reported
Oxygen, % Wt, max 2.7 2.7 2.7 2.7 2.7

Spesifikasi MIGAS Bensin 95 Bensin 91 Bensin 90 Bensin 88

RON, Min 95 91 90 88
Sulphur, ppm, Max 500 500 500 500
Aromatics, % Vol, Max 40 50 Reported Reported
Olefins, % Vol, Max - - Reported Reported
Benzene, % Vol, Max 5 5 Reported Reported
Oxygen, % Wt, max 2.7 2.7 2.7 2.7

Sumber : Bahan Bakar Minyak untuk kendaraan bermotor, rumah tangga, industry dan Kapal (Pertamina)
SK Dirjen MIGAS No :3674.K/24/DJM/2006
SK Dirjen MIGAS No :313.K/10/DJM.T/2013
PERTAMINA
 SPESIFIKASI UTAMA GASOLINE EURO II dan EURO IV

Spesifikasi Utama EURO II EURO IV

RON, Min 1)
91 95 98 91 95 98
Sulphur, ppm, Max 150 50
Aromatics, % Vol, Max 40 35
Olefins, % Vol, Max 18 18
Benzene, % Vol, Max 2.5 1
Oxygen, % Wt, max 2.7 2.7

1) Tiga nilai oktan yang ditetapkan untuk fleksibilitas pasar; ketersediaan ketiganya tidak diperlukan

Sumber : Dir. 98/70/EC

PERTAMINA
DIESEL SERIES

PERTAMINA
SPESIFIKASI UTAMA DIESEL SERIES DI INDONESIA
Produk Pertamina Pertamina DEX Solar/Bio Solar
Cetane Number, Min 51 48
Sulphur, ppm, Max 500 3000
Density @ 15oC, Kg/M3 820 - 860 815 - 860
Distillation, T90 oC, Max 340 370
Distillation, T95 oC, Max 360 -
Flash Point, oC, Min 55 52

Spesifikasi Migas Solar 51 Solar 48

Cetane Number, Min 51 48
Sulphur, ppm, Max 500 3000
Density @ 15oC, Kg/M3 820 - 860 815 - 860
Distillation, T90 oC, Max 340 370
Distillation, T95 oC, Max 360 -
Flash Point, oC, Min 55 52

Sumber : Bahan Bakar Minyak untuk kendaraan bermotor, rumah tangga, industry dan Kapal (Pertamina)
SK Dirjen MIGAS No :3675.K/24/DJM/2006
SK Dirjen MIGAS No :978..K/10/DJM.S/2013
PERTAMINA
 SPESIFIKASI UTAMA DIESEL EURO II dan EURO IV

Spesifikasi Migas EURO II EURO IV

Cetane Number, Min 51 51
Sulphur, ppm, Max 350 50
Density @ 15oC, Kg/M3 820-850 Max 845
Distillation, T95 oC, Max 360 365
Flash Point, oC, Min 55 55

Sumber : Dir. 98/70/EC

PERTAMINA
Agenda

1 Latar Belakang

2 Struktur Organisasi

3 Peran & Kegiatan

4 Aset Aset Kilang PT Pertamina

5 Proses-Proses Utama di Kilang

6 Umpan & Produk Kilang

7 Rencana Pengembangan Kilang

8 Tantangan Yang Dihadapi Masa Depan

43 PERTAMINA
7. Rencana Pengembangan Kilang

Pertamina telah menetapkan beberapa proyek besar untuk

mendorong perkembangan lebih lanjut dan menutup gap
supply/demand pada 2030
XX Kapasitas kilang kumulatif (KBPD) Upgrade kilang RDMP (Refinery Development Master Plan)
GRR baru (Grass Root Refinery)
Proyek perbaikan kilang eksisting

1.0 juta 2.6 juta

BPSD pada BPSD pada
2015 2030

2015 2016 2017 2018 2019 2020 2021 2022 2023 2025 ~ 2030

A C B
RFCC PLBC RDMP GRR RDMP RDMP GRR
di RU- RU-IV RU-V West 1 RU-IV RU-II Dumai, West 2
IV Cilacap Balikpapan (Tuban) Cilacap RDMP dan
RU-VI Balongan2 East 2
D GRR East 1
(Bontang)

1,0001 1,100 1,400 1,420 2,000 2,600

1 Kapasitas rancangan saat ini

2 Timing untuk RDMP Dumai dan RDMP Balongan saat ini sedang ditinjau bersama partner – Saudi Aramco

SUMBER: Pertamina

PERTAMINA 44
 Size of capacity
Refining Development Million barrel

• Kilang
Balongan II
Complexity • Bottom up RU
V
8.0
7.5
• RU VI • Revamp RU II 1511 1711
7.0 polypro- • RU IV RFCC
• RU-VI-
6.5 ROPP (RCC pylene
of propylne 1261
6.0 • Kilang
project)
1111 Bontang
5.5 • Kilang
1031 1031 1031 1031
5.0 Tuban

4.5
• Kero • RU IV PLBC (Project
treater RU Langit Biru Cilacap)
1.0 IV and V
0.5
0
2010 2011 2012 2013 2014 2015 2016 2017

PERTAMINA 45
Agenda

1 Latar Belakang

2 Struktur Organisasi

3 Peran & Kegiatan

4 Aset Aset Kilang PT Pertamina

5 Proses-Proses Utama di Kilang

6 Umpan & Produk Kilang

7 Rencana Pengembangan Kilang

8 Tantangan ke depan

46 PERTAMINA
8.Tantangan ke Depan

Lingkungan yang berubah :

1. Kebutuhan gasoline, jet fuel, LPG yang terus naik.

2. Harga crude yang berfluktuasi.
3. Tuntutan kinerja standart global.
4. Regulasi produk yang berubah.
5. Tuntutan lindungan lingkungan yang semakin ketat.
Tuntutan terhadap Pengolahan :

1. Menaikkan kehandalan kilang.

2. Mengurangi losses dan refinery fuel.
3. Mengoptimalkan produksi.
4. Memenuhi regulasi pemerintah.
5. Menurunkan biaya-biaya.

PERTAMINA 47
Concept of Refinery Economics

Refinery Refinery Fixed

Losses Fuel Cost

Refinery Output
Refinery Intake
LPG
Crude Oil
Naphta
Natural Gas
Kerosene
Intermediat
Diesel
etc
etc

Refinery

Gross Margin – Refinery Losses – Refinery Fuel – Other

$$ Refinery Intake –$$ Refinery Output =
Cost =
Gross Margin
Net Margin

“More Valuable Product Volume = More Margin” “More Energy Efficiency & Less Losses = More Revenue”

Key to Increase Refinery Economics

Good Refinery Configuration Good Refinery Operation

Maximize Bottom of The Barrel Processing Efficient & Competitive
FCC BASED REFINERY CONFIGURATION

• FCC typically produce olefin & naphta

• Convert bottom fraction mostly to gasoline, less diesel production
• Low diesel quality (mainly cetane number)
• Can be maximized by converting C3/4 olefin using alkylation unit
• May required further hydrotreating for low sulfur product
• Very good gasoline quality (high octane)

“Recommended for Maximize Gasoline Refinery”

Refining Technology
November 2016
HYDROCRACKER BASED REFINERY CONFIGURATION

• HCU typically convert bottom fraction mostly to diesel

• Low naphta/gasoline quality  need to be further process in Naphta Processing Unit
• Already low sulfur product
• Very good diesel quality (high cetane)
• Produce very good quality of lube oil base intermediate as by product.

“Recommended for Maximize Diesel Refinery”

Refining Technology
November 2016
HYDROCRACKER + FCC BASED REFINERY CONFIGURATION

• HCU + FCC provide flexibility between diesel and gasoline maximize mode
• Low naphta/gasoline quality from HCU can be blend with FCC high gasoline quality
• Double CAPEX
• HCU can treat FCC feed to provide better conversion
• Can not produce lube oil base intermediate as by product (further treated in FCC unit)

“Recommended for The Most Flexibility Between

Gasoline and Diesel Refinery”

Refining Technology
November 2016
KEY TO GOOD REFINERY OPERATION

• Cash OPEX
• Energy Efficiency Index • Return on
• Maintenance Cost • Non-Energy
Investment (ROI)
Efficiency Index OPEX
• Net Cash Margin
• Non Maintenance • Process Utilization Financial
Efficiency Operational • Capital Investment
Personnel Efficiency Index Competitive Competitive
Metrics • Personnel Index
Metrics Metrics Index
• Maintenance Personnel
Work
Efficiency Index
• Cost of
• Maintenane Index
• Non Energy Efficiency Transportation
• Personnel Cost
Index Fuel
Index

Efficiency Operations Perspective Competitiveness Market Perspective

• Dalam Kontrol Internal Refinery • Dipengaruhi Kondisi Eksternal Refinery

• Program improvement dapat • Pengaruh Program improvement masih tergantung kondisi lain (e.g harga
langsung terlihat pengaruhnya produk, demand,dll)

Refining Technology
November 2016