5-Product Development Process
5-Product Development Process
Learning outcome
• Explain product development process.
How does a new product get created?
The experts
Technology & Quality
Packaging Marketing
Engineering/Process Engineering Marketing Research
Food Defense Sales
Food Safety
Research & Development
Sensory Evaluation
Microbiology
Regulatory Compliance
Manufacturing
Operations
Nutrition
Logistics
Procurement
Supply Chain
Quality Control
Legal Affairs
Consumer
Phase II: Testing
Product
Prototype
Implementation
Modifications
Scale-up and
Trial Production
Phase III:
Product Finish:
Introduction © 2007 Institute of Food PRODUCT LAUNCH
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Technologists
Project phases
Screening
1. Idea generation
2. Prototype development
3. Technology screening
4. Consumer feedback
Screening
Consumer feedback
Technology assessment
Manufacturing scenarios
Financial evaluation
Risk analysis
Feasibility
• Manufacture scenario:
Technical plan O !
O D
Formulation
T T
Food engineeringA L
O
I S
R E
Product/process/packaging interactions
H E
T
Shelf-life studies
Tolerance testing
Documentation
Food engineering
• Scale-up and Trial
– Once a final formula has been chosen, the product
development scientist will need to go to the plant and
“scale-up” the formula
– This means they will take the formula from the bench-
top (small batch process that makes a few servings)
to the plant (large batch process that makes
thousands of servings)
– The product development scientist will be sure it runs
properly on the equipment and that the processing
parameters are correct (e.g. was the mixing time
sufficient to properly mix all of the ingredients?)
Back
Shelf-life studies
• Shelf life is defined as the time when a
food product no longer maintains the
expected quality to the consumer.
• Shelf life and product quality are highly
related.
• The criteria for shelf life testing can be
based on the decline of microbial,
nutritional, or sensory quality.
Back
Commercialization
Start-up
Confirmatory shelf-life study
Quality approval
Keylines
Store audits
Maintenance
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Learning activity
• What is OUTSOURCING and what are
some of the advantages and drawbacks of
using it?