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Problem Machine3

The document describes the current status of maintenance for NC and MC machines. It identifies issues like dirty guideways, damaged ball screws, and worn bearings. It then outlines the repair and overhaul work done to address these problems, such as cleaning, replacing damaged parts, and accuracy testing after repairs. The summary also mentions improving coolant systems and stocking spare parts to enable faster maintenance.

Uploaded by

phutthawongdanchai041215
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© © All Rights Reserved
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
55 views

Problem Machine3

The document describes the current status of maintenance for NC and MC machines. It identifies issues like dirty guideways, damaged ball screws, and worn bearings. It then outlines the repair and overhaul work done to address these problems, such as cleaning, replacing damaged parts, and accuracy testing after repairs. The summary also mentions improving coolant systems and stocking spare parts to enable faster maintenance.

Uploaded by

phutthawongdanchai041215
Copyright
© © All Rights Reserved
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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Status machine 2016 801

301 303 151 152 153 154


226 227 228 229 230 804
Procon

302 304 137 138 139 140


222 223 224 225 231

305 133 134 135 136


407
Run Auto
218 219 220 221
129 130 131 405 406
132
Krunring
155 156
403 404
123 124 125 126 127 128 214 215 216 217

401 402 149 150


Run Auto
210 211 212 213
117 118 119 120 121 122 145 146 147 148

206 207 208 209


111 112 113 114 115 116 141 142 143 144

201 202 203 204 205


101 102 103 104 105 106 108 109 110
NCD
228

183 184 185 186 187 188


Status machine April 2017 801

301 303 151 152 153 154


226 227 228 229 230 804
Procon

302 304 137 138 139 140


222 223 224 225 231

305 133 134 135 136


407
Run Auto
218 219 220 221
405 406
129 130 131 132
Krunring

403 404 155 156

123 124 125 126 127 128 214 215 216 217

401 402 149 150


Run Auto
210 211 212 213
117 118 119 120 121 122 145 146 147 148

206 207 208 209


111 112 113 114 115 116 141 142 143 144

201 202 203 204 205


101 102 103 104 105 106 108 109 110
NCD
228

183 184 185 186 187 188


2 Machine 2 Machine

27 Machine 4 Machine

27 Machine 15 Machine

50 Machine 83Machine
Plan pm 2017
Problem NC machine
Cutting too heavy of machine
Some heavy cutting jobs
Partitioning, cutting zone , without

Repeated repairs, High cost


Plate adjust backlash damage
Problem MC machine
Lenear guide have step and dirty

Motor slide Z axis not brake and damage

Palet not rotary and limit SW damage


Bearing support slide axis broken , have rust
and damage
Motor hydralic damage

ให้จัดทำเอกสารเพื่ออธิบายสภาพความคืบหน้าการ
maintenanceในปัจจุบันด้วยครับ
ส่วนรายละเอียดในการอธิบาย ให้อธิบายเป็ นหัวข้อจุดที่เป็ น
ปัญหา , การแก้ไข ,ความคืบหน้าของKPI และความคืบหน้า
Befor overhaul NC machine
Groove slide way
clog up

Groove slide way Ball screw have rust Adj backlash


have rust and damage damage
Problem NC machine
Groove slide XZ axis damage
After overhaul NC machine
Problem NC machine
Pump lubricant dirty , clog up , motor pump damage
Check and cleaning pipe lubricant
Accuracy test of numerically contrlled NC lathe
Check accuracy
Check accuracy
Plate adjust backlash
Befor cleaning and overhaul MC machine
After cleaning and overhaul MC machine
Problem MC machine
Ball screw and lenear guide dirty and have rust

Ball lenear guide broken


and damage
Bearing support slide axis Ball screw have rust
have rust and damage and damage
Problem MC machine
Groove lenear guide
damage

Groove slide way Adj backlash


have rust Leneardamage
guide
dent and step

Lenear guide
Action and overhaul MC machine
Change lenear guide XY axis by crans
Change lenear guide
Accuracy test of numerically contrlled NC lathe
Check and cleaning pipe lubricant
Check accuracy MC
Problem spring gripper MC
Dirty and rust Check and cleaning Change spring gripper

Ball lenear gu
and dam

Arm lock spring Arm lock spring


Spring gripper broken gripper broken gripper broken
Add Improve performance.
Backflow coolant MC
Dirty and rust

Install funnel
Brother machine
Problem spring spindle drity,
Motor pump hydralic machining center
Problem rust,drity,damage
KPI

Plan preventive machine


Achieve the goal.

Stock spare part control

Fast to maintain.

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