Scribd
Upload
250 views9 pages

Stator Frame

The document outlines quality check procedures for various generator components at suppliers' works, upon receipt, and during manufacture. Key checks include material verification, dimensional checks, welding inspections, coating thickness measurements, and non-destructive testing. The goal is to ensure components meet mechanical, electrical, magnetic, and dimensional specifications at all stages.

Uploaded by

api-3834081
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
250 views9 pages

Stator Frame

The document outlines quality check procedures for various generator components at suppliers' works, upon receipt, and during manufacture. Key checks include material verification, dimensional checks, welding inspections, coating thickness measurements, and non-destructive testing. The goal is to ensure components meet mechanical, electrical, magnetic, and dimensional specifications at all stages.

Uploaded by

api-3834081
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
You are on page 1/ 9

STATOR FRAME

QUALITY CHECKS OF SUPPLIER’S WORKS


• Chemical analysis of melt. Mechanical properties, NDT tests for plates.
• Dimensional Checks.

QUALITY CHECKS AT RECEIPT


• Visual Check
• Dimensional Check
• Verification of TC
• Material Attestation

QUALITY CHECKS DURING MANUFACTURE


• Dimensional check
• Weld setups
• DPT on welds
• Cleaning
CLAMPING DEVICE
QUALITY CHECKS OF SUPPLIER’S WORKS
• Chemical analysis of melt
• Mechanical Properties
• Heat treatment charts
• Dimensional checks & NDT checks

QUALITY CHECKS AT RECEIPT


• Visual Check
• Dimensional Check
• Verification of TC
• Material Attestation

QUALITY CHECKS DURING MANUFACTURE


• Weld setups
• DPT on welds
• Dimensional check
GENERATOR STAMPINGS
QUALITY CHECKS OF SUPPLIER’S WORKS
• Mechanical, Electrical and Magnetic Properties.
• Dimensional Checks

QUALITY CHECKS AT RECEIPT

• Visual Check
• Dimensional Check
• Verification of TC
• Material Attestation

QUALITY CHECKS DURING MANUFACTURE

• Setup approval.
• Periodic inspection during blanking, notching, deburring and varnishing
operation (Viscosity, Hardness, Coating thickness, IR and Solvent test)
STATOR BARS
QUALITY CHECKS OF SUPPLIER’S WORKS

• Mechanical, Electrical and Magnetic Properties.


• Dimensional Checks

QUALITY CHECKS AT RECEIPT

• Visual Check
• Dimensional Check
• Verification of TC

QUALITY CHECKS DURING MANUFACTURE

• Dimensional Check
• Electrical testing like interstrips, inter half, corona shield resistance (CSR)
and tan delta.
ROTOR SHAFT
QUALITY CHECKS OF SUPPLIER’S WORKS

• Mechanical, Chemical and Magnetic Properties, Metallographic checks,


NDT Checks, Heat Treatment.
• Dimensional check.

QUALITY CHECKS AT RECEIPT

• Visual Check
• Verification of TC
• Material Attestation

QUALITY CHECKS DURING MANUFACTURE


• Dimensional Check
• Surface finish
• Run out check
• Ultrasonic test
ROTOR COILS
QUALITY CHECKS OF SUPPLIER’S WORKS
• Mechanical, Chemical and Electrical Properties.
• Dimensional Check

QUALITY CHECKS AT RECEIPT


• Visual Check
• Verification of TC

QUALITY CHECKS DURING MANUFACTURE


• Setup approval on coil winding fixture
• Dimensional Check
• Visual Check
RETAINING RINGS / HUBS
QUALITY CHECKS OF SUPPLIER’S WORKS
• Mechanical, Chemical and Magnetic Properties, Metallo graphic, NDT and
Heat Treatment.
• Dimensional check.

QUALITY CHECKS AT RECEIPT


• Visual Check
• Verification of TC
• Material Attestation

QUALITY CHECKS DURING MANUFACTURE


• Dimensional check
• DP test on retaining ring
• MPI on hub
BEARINGS
QUALITY CHECKS OF SUPPLIER’S WORKS
• Chemical analysis of melt. Mechanical properties, NDT, Heat Treatment.
• Dimensional check
QUALITY CHECKS AT RECEIPT
• Visual Check
• Verification of TC
• Material Attestation
QUALITY CHECKS DURING MANUFACTURE
• Dimensional check
• DP test on Babbit Bond / Lining
• Ultrasonic testing on Babbit Bond/Lining.
END COVER
QUALITY CHECKS OF SUPPLIER’S WORKS
• Chemical analysis of melt. Mechanical properties, NDT, Heat Treatment.
• Dimensional check

QUALITY CHECKS AT RECEIPT


• Visual Check
• Verification of TC
• Material Attestation

QUALITY CHECKS DURING MANUFACTURE


• Dimensional check
• DP Test.

You might also like