Group Project

Milling and Drilling Programming Operation For Cover Plate

Professor: Rom Laparan

Pratik Patel
Meet Patel
Profile Scenario
• Mill the profile and drill all holes as per the drawing.
 Machine used for milling and drilling operation
• CNC milling machine(AJPR400)
Model AJMX220 AJPR220 AJPR350 AJPR400 AJPR450

Table Size (mm) 430 x 130 400 x 140 600 x 163 700 x 210 800 X 260

X Axis (mm) 220 220 350 365 500

Y Axix (mm) 120 120 160 260 320

Z Axis (mm) 200 200 400 455 450

Rapids M/min 2 5 8 10 20
Motors

Main Motor Power (Kw) 0.75 1.1 3 3.7 5.5

Tool changer 4 As Option None 8 12 16

Max Table loading (kg) 25 75 150 200 350

Machine weight (kg) 280 320 900 1,300 2,400

Siemens 808D, Fanuc 0i,

CNC Control KY 1000MC Siemens 808D Siemens 808D Siemens 808D
Fagor 8058

Motors Servo Stepper AC Servo AC Servo AC Servo AC Servo

Spindle
Spindle ER25 or MT3 ER25 BT30 BT 30 BT40

Spindle (rpm) 3,500 or 24,000 3,000 24,000 8,000 8,000

Figure 1 Power Supply 240V 1ph 240V 1Ph 240V 1Ph or 415V 3Ph 240V 1Ph or 415V 3Ph 415V

Overall Size (mm) 930 x 670 x 1,450 1,250 x 750 x 1,850 1,500 x 1,660 x 1,900 1,450 x 1,450 x 2,350 2,100 x 1,800 x 1,960
Work holding method
• The magnetic work-holding method for CNC machining provides an efficient and
reliable way to secure workpieces during manufacturing processes, contributing
to improved productivity and accuracy in machining operations.
Operation Structures

End Milling

Spot drilling

Drilling
A tool used for the milling
• End mill
Material Carbide
Finish type Finish
Number of flutes 4
End cut type Square End
Brand Estink
Milling Diameter 0.5”
A tool used for drilling
• Spot drill

Material High Speed Steel

Cutting diameter 0.5 Inches
Finish type Chatter
Shank type Round
Number of flutes 3
A tool used for drilling(cont’d)
• Drill bit (0.5”)

Material High Speed Steel

Finish type Black Oxide
Shank type Round
Cutting diameter 0.5”
Brand Drill America
Number of flutes 2

Cutting angle string 118 Degrees

A tool used for drilling(cont’d)
• Drill bit(0.375”)

Material High Speed Steel

Finish type Black Oxide
Shank type Round
Cutting diameter 0.375”
Brand Drill America
Number of flutes 2

Cutting angle string 118 Degrees

A tool used for drilling(cont’d)
• Drill bit(0.25”)

Material High Speed Steel

Finish type Black Oxide
Shank type Round
Cutting diameter 0.25”
Brand Drill America
Number of flutes 2

Cutting angle string 118 Degrees

Work Outline
Calculations
T01 T02 T03 T04 T05
Endmill Spot Drill Drilling Drilling Drilling

Tool Diameter 0.5 0.5 0.5 0.5 0.5 0.375 0.25

(inches)
Effective NA 0.54 0.41 0.29 NA NA NA
diameter(inches)
DPL(inches) NA NA NA NA 0.15 0.11 0.075

Speed (RPM) 2484 425 559 791 459 611 917

Feed(inch/min) 119.2 15.3 20.1 28.5 11.0 14.7 22.0

Z Depth(inches) -1.2 -0.27 -0.20 -0.15 -1.45 -1.41 -1.38

Dwell time NA 423 322 227 NA NA NA

P(milliseconds)
 Program
O7444(COVER PLATE) N16X1.5 Y1.5 (T05 0.25" DRILL) N16G01 X-1.87
(PROGRAMMER PRATIK) N17X-1.5 Y1.5 N17G02 X-1.50 Y2.88 J-0.37
(PROGRAMMER MEET) N18X-1.5 Y-1.5 N40G20 N18G01 Y2.5
(X0 Y0 CENTER OF PART) N19X1.5 Y-1.5 N41G17 G40 G80 T05 N19G03 X-1.13 Y2.13 I0.37
(STAINLESS STEEL) N20G99 G82 R0.1 Z-0.15 P227 F28.5 N42M06 N20G01 X1.13 Y2.13
(UNITS IMPERIAL) N21X3.25 Y2.5 N43G90 G54 G00 X0.0 Y0.0 S917 M03 T01 N21G03 X1.5 Y2.5 J0.37
(T01 ½” Endmill) N22X-3.25 Y2.5 N44G43 Z1.0 H06 M08 N22G01 Y2.88
(T02 ½” Spot drill) N23X-3.25 Y-2.5 N45G99 G82 R0.1 Z-1.375 P196 F22.0 N23G02 X1.87 Y3.25 I0.37
(T03 ½” Drill Bit) N24X3.25 Y-2.5 N46X3.25 Y2.5 N24G01 X3.65 Y3.25
(T04 3/8” Drill Bit) (T03 0.5" DRILL) N47X-3.25 Y2.5 N25G01 X4.0 Y2.9
(T05 ¼” Drill Bit) N25G20 N26G01 X4.0 Y1.87
N26G17 G40 G80 T03 N48X-3.25 Y-2.5 N27G02 X3.63 Y1.5 I-0.37
(T01 0.5" ENDMILL) N27M06 N49X3.25 Y-2.5 N28G01 X3.37
N1G20 N28G90 G54 G00 X0.0 Y0.0 S459 M03 T04 N50X-4.0 Y-4.0 N29G03 X3.0 Y1.13 J-0.37
N2G17 G40 G80 T01 N29G43 Z1.0 H05 M08 N51G90 G80 Z1.2 M09 N30G01 Y-1.13
N3M06 N30G99 G82 R0.1 Z-1.45 P392 F11.01 N52G28 Z1.2 M05 N31G03 X3.37 Y-1.5 I0.37
N4G90 G54 G00 X-4.0 Y-4.0S2484 M03 (T04 0.375" DRILL) N53M30 N32G01 X3.63
N5G43 Z1.2 H01 M08 N31G20 O6001(SUB PROGRAM) N33G02 X4.0 Y-1.87 J-0.37
N6Z0.0 N32G17 G40 G80 T04 N1G91 N34G01 X4.0 Y-2.9
N7M98P6001L4 N33M06 N2G01 Z-0.3 F119.2 N35G01 X3.65 Y-3.25
(T02 0.5" SPOT DRILL) N34G90 G54 G00 X1.5 Y1.5 S611 M03 T05 N3G90 N36G01 X1.87
N8G20 N35G43 Z1.0 H07 M08 N4G41 G01 X-3.65 Y-3.25 D01 N37G02 X1.5 Y-2.88 J0.37
N9G17 G40 G80 T02 N36G99 G82 R0.1 Z-1.41 P294 F14.66 N5G01 X-4.0 Y-2.9 N38G01 Y-2.51
N10M06 N37X-1.5 Y1.5 N6G01 X-4.0 Y-1.87 N39G03 X1.13 Y-2.14 I-0.37
N11G90 G54 G00 X0.0 Y0.0 S425 M03 T03 N38X-1.5 Y-1.5 N7G02 X-3.63 Y-1.5 I0.37 N40G01 X-1.13
N12G43 Z1.0 H02 M08 N39X1.5 Y-1.5 N8G01 X-3.37 Y-1.5 N41G03 X-1.50 Y-2.51 J-0.37
N13G99 G82 R0.1 Z-0.27 P423 F15.3 N9G03 X-3.0 Y-1.13 J0.37 N42G01 Y-2.88
N14X0 Y0 N10G01 Y1.13 N43G02 X-1.87 Y-3.25 I-0.37
N15G99 G82 R0.1 Z-0.20 P322 F20.1 N11G03 X-3.37 Y1.5 I-0.37 N44G01 X-3.65
N12G01 X-3.63 Y1.5 N45X-4.0 Y-4.0
N13G02 X-4.0 Y1.87 J0.37 N46M99
N14G01 Y2.9 %
N15G01 X-3.65 Y3.25
Rough Work
Conclusion
• Computer Numerical Control (CNC) operators play a crucial role in manufacturing by operating
and controlling CNC machines to cut and shape materials into precise sizes and shapes.
• CNC operators use computer software to program the machines, set the cutting speeds, and
control the movements of the machine's cutting tools. They must have a thorough understanding
of the materials, the machines they operate, and the tools they use.
• Overall, CNC operators are essential to the manufacturing process, and their ability to effectively
conclude machining operations while ensuring quality, safety, and efficiency is crucial to the
success of any manufacturing operation.
References
• Figure 1-Ajax Machine Tools
https://www.ajax-mach.co.uk/mini-cnc-lathes/ajax-proton-mini-milling-machine