The document discusses various separation processes used in food processing including distillation and extraction. It describes different types of distillation like batch distillation and continuous distillation with rectification. It also explains principles and factors affecting extraction as well as equipment used for extraction in food industry.
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Food Processing Technology - Separation Processes
The document discusses various separation processes used in food processing including distillation and extraction. It describes different types of distillation like batch distillation and continuous distillation with rectification. It also explains principles and factors affecting extraction as well as equipment used for extraction in food industry.
Download as PPTX, PDF, TXT or read online on Scribd
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Separation processes
Food Processing Technology Unit V
Part 2 Distillation and Extraction Separations in Food Processing Separations are vital to all areas of the food processing industry. Types of separation process in food industry 1. Distillation 2. Extraction 3. Washing 4. Filtration 5. Sedimentation 6. Sieving 7. Centrifugation 1. Distillation Principle: Distillation is a method of separation which depends on there being a difference in composition between a liquid mixture and the vapour formed from it. This difference in composition develops if the different components of the mixture have different vapor pressures or volatilities. Types Of Distillation Batch Distillation Flash Distillation Continuous Distillation with Rectification Rectification with Stripping Steam Distillation Vacuum Distillation Batch Distillation Batch distillation are commonly used for small capacity operations of 100-500 litres. It is extensively used in food processing for desolventization of the solvent from an extracted mixture. As the name (batch) indicates that all the contents are fed into the distillation still which is heated by means of steam. The mixture boils, and the vapours start generating. Continuous Distillation with Rectification In a rectification processing, the vapours and liquid pass in a cascade of stages so that they are brought into intimate contact. In the process of contact, the less volatiles in vapour stream are exchanged with the more volatiles in the liquid stream. They exchange both mass & heat, and they reach equilibrium. STEAM DISTILLATION It is one of the most convenient methods to distil volatile components(which are heat sensitive and are insoluble in steam/water) from non-volatile components at a temperature which is much less than the boiling point of the volatile component. It is extensively used to distil the volatile oils from the spices like clover, ginger, garlic or cardamom. Steam distillation set-up. Vacuum Distillation This will reduce the boiling temperature of the mixture, and hence , distillation can be carried out at a temperature much less than normal b.p of mixture . It is particularly useful for those components which are heat sensitive, and may degrade if they are heated upto the b.p of mixture. Applications of Distillation in Food Processing Brewery industry
Solvent recovery
Extraction of essential oil
2. EXTRACTION Principle: Extraction uses the property of solubility to transfer a solute from one phase to another. In order to perform an extraction, the solute must have a higher solubility in the second phase than in the original. In general, very nonpolar solutes will partition into an organic phase, while very polar solutes will partition into an aqueous phase. The choice of phases will depend on the solute of interest. Extraction operations can be subdivided into- >solid-liquid extraction >liquid-liquid extraction Factors Affecting Extraction Concentration difference, Area of contact Solubility of the solute in the solvent, Viscosity of the solvent Diffusivity of the solvent into the solid matrix Temperature of extraction degree of agitation to improve eddy diffusivity. Extraction Equipment
Batch Continuous
Single Multi Single Multi
Stage Stage Stage Stage
Soxhlet Hildebrandt Bollman
Batch type extractor extractor extractor extractor Advantages of batch extractor It is simple in operation ,easy in maintenance and flexible in utilization(i.e same vessel can be use for different extraction processes) . Demerit: Generally in batch processing, the throughputs are low , and is restricted to one ton batch. Applications of extraction in food processing: Extraction of oils and fats Extraction of oleoresins Extraction of natural food colours Extraction of caffeine Extraction of coffee
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