Soldering
Soldering
PROCESS
CONTENTS
• WHAT IS SOLDERING ?
• INSTRUNMENTS USED FOR SOLDERING
• FLUX & ITS FUNCTION
• TYPES OF SOLDER
• SOLDERING METHOD
• SAFETY IN SOLDERING WORK
• JUDGING POINTS OF GOOD SOLDERING
• SOLDERING DEFECTS
1. WHAT IS SOLDERING ?
2.1.2 Electric soldering iron : It provides heat to the base metal & melt
solder
2.1.3 Iron stand, Sponge & Exhaust fan : Iron stand is used to keep iron
hot. Sponge is used to clean the iron tip.Exhaust fan is used to exhaust the
fumes .
2.1.4 Soldering iron temperature controller : Soldering iron is
connected through temperature controller.
FUNCTION OF FLUX:
• Removes oxides & other impurities
• Prevent oxidation
• Promotes flowing of solder.
4. TYPES OF SOLDER
4.1 LEAD FREE
COMPOSITION : TIN (SN) – 96.5%
SILVER (AG)- 3 %
COPPER (CU)-0.5%
4.2 LEADED
COMPOSITION : TIN (SN ) -62.7 %
LEAD (PB)-37.3 %
5. SOLDERING METHOD
6. SAFETY IN SOLDERING WORK
6.1 Clothing
1.It is mandatory for the operator to wear safety glasses , gloves and safety shoes
2.Do not touch the solder with bare hands .
6.2 Cleanliness
1.The team member should wash his hands thoroughly after soldering operation.
2.Smoking , eating and drinking are strictly forbidden within the operating area.
6.3 Environment
1.Local ventilators should be running during the soldering operation .
5. Solder should cover the leaded wire thinly so that the lead wire is barely
distinguished .
6. Foreign objects such as chips of wire , and other dirt must not be found in
the joint .
8. SOLDERING DEFECTS