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Test Paper - Karan

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Karan Singhal
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25 views

Test Paper - Karan

Uploaded by

Karan Singhal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
You are on page 1/ 6

Name :_________________________________

1. The statistics that summarize a population are referred to as


(A) categorical statistics
(B) descriptive statistics
(C) probabilistic statistics
(D) control statistics

2. Which of the following measures is increased when


process performance is improved?
(A) Variability range
(B) Capability index
(C) Repeatability index
(D) Specification limits

3. The following chart was developed by a six sigma team


to measure reactions on two different products.
In this chart, temperature represents the
(A) repetition
(B) factor
(C) response
(D) Level

4. Which of the following tools can be used to identify and


quantify the source of a problem?
(A) Affinity diagram
(B) Control chart
(C) Pareto chart
(D) Quality function deployment

5. A correlation analysis is used to provide a numeric value


for which of the following types of relationships between
two variables?
(A) Random
(B) Linear
(C) Curvilinear
(D) Causation

6. Which of the following is a commonly accepted level for


alpha risk?
(A) 0.05
(B) 0.50
(C) 0.70
(D) 0.95

7. Which of the following tools is used to translate broad


requirements into specific requirements?
(A) A quality control plan
(B) The theory of constraints (TOC)
(C) A critical to quality (CTQ) tree
(D) A process flowchart

8. When the sampling method used creates a difference


between the result obtained from the sample and the
actual population value, the difference is known as
(A) correlation
(B) precision
(C) accuracy
(D) bias
9. Which of the following tools is used extensively in
quality function deployment (QFD)?
(A) Affinity diagram
(B) Matrix diagram
(C) Cause and effect diagram
(D) Activity network diagram

10. Which of the following is an example of mistake proofing?


(A) Using an X - R chart to prevent errors
(B) Using 100% inspection to detect and contain defects
(C) Using color coding as an error signal
(D) Having the team that created the errors repair them

11. Which of the following control charts is used to monitor


discrete data?
(A) p
(B) I & mR
(C) X
(D) X – R

12. Which of the following is the key objective of a six sigma project?
(A) Developing detailed control charts for critical processes
(B) Developing a matrix to understand the how’s and what’s of a problem process
(C) Reducing variation in critical processes
(D) Reducing investment costs while improving output Quality

13. Which of the following shapes is used to present a


termination point in a flowchart?
(A) Rectangle
(B) Diamond
(C) Arrow
(D) Oval

14. For a normal distribution, two standard deviations on


each side of the mean would include what percentage of
the total population?
(A) 95%
(B) 68%
(C) 47%
(D) 34%

15. In order for value flow analysis to be effective, a team must take which of the following steps first?
(A) Define the value stream
(B) Eliminate backlogs in the value stream
(C) Identify overlapping functions in the value stream
(D) Identify specific work practices within the value
Stream

16. Which of the following tools is used to identify potential


events and contingencies for an implementation plan?
(A) PERT chart
(B) Process decision program chart
(C) Fishbone diagram
(D) House of quality

17. When an inspection process rejects conforming product,


what type of error is being made?
(A) a
(B) b
(C) σ
(D) H0
18. Which of the following measures is used to show the
ratio of defects to units?
(A) DPU
(B) DPO
(C) DPMO
(D) PPM

19. The critical path for a project is best described as the


(A) sequence of steps with the highest costs
(B) tasks in the project that have the highest risk of
failure
(C) sum of the tasks with the shortest time requirements
(D) longest path from the start to the completion of the
Project

20. Which of the following terms is used to describe the risk


of a type I error in a hypothesis test?
(A) Power
(B) Confidence level
(C) Level of significance
(D) Beta risk

21. Positional, cyclical, and temporal variations are most


commonly analyzed in
(A) SPC charts
(B) multi-vari charts
(C) cause and effect diagrams
(D) run charts

22. Statistical process control (SPC) is best defined as the use


of
(A) Pareto charts to understand and control a process
(B) inputs to control critical and complex processes
(C) statistical methods to identify and remove
manufacturing errors
(D) statistical methods to understand and control a
Process

23. A measurement system analysis is designed to assess the


statistical properties of
(A) gage variation
(B) process performance
(C) process stability
(D) engineering tolerances

24. When calculating the Cp index, what does the standard


deviation represent in the formula

(A) The tolerance interval


(B) The confidence interval for the result
(C) The range of the process
(D) The variance of the index

25. Which of the following graphs represents a factorial


experiment with the strongest interaction?
26. The “check” step of a PDCA cycle requires a project team to
(A) implement changes
(B) observe the effects of change
(C) repeat the test and watch for side effects
(D) decide what change would improve the process

27. When a control chart is used on a new process, capability can be assessed at which of the following times?
(A) Before the chart is first started
(B) After the first ten points are plotted
(C) When the plotted points hug the centerline
(D) After the process is shown to be in control

28. Precision is best described as


(A) a comparison to a known standard
(B) the achievement of expected outgoing quality
(C) the repeated consistency of results
(D) the difference between an average measurement and the actual value

29. What is the total tolerance of a blueprint dimension that reads 3" .002"?
(A) 0.001"
(B) 0.002"
(C) 0.003"
(D) 0.004"

30. Which of the following resolutions would be used to verify a dimension of 1.5 mm 0.05 mm?
(A) 0.100 mm
(B) 0.050 mm
(C) 0.025 mm
(D) 0.005 mm

31. The overall ability of two or more operators to obtain consistent results repeatedly when measuring the same set of parts and
using the same measuring equipment is the definition of
(A) repeatability
(B) precision
(C) reproducibility
(D) accuracy

32. An X bar and R chart is used to


(A) indicate process variation
(B) specify design limits
(C) interpret costs
(D) identify customer expectations

33. Which of the following is NOT necessary for team effectiveness?


(A) The team’s purpose is clearly understood and supported by all members.
(B) The team is accountable for specific measurable outcomes.
(C) A process exists for establishing goals and objectives.
(D) Company management directly participates as a team member.

34. Which of the following measures of dispersion is equal to the sum of deviations from the mean squared divided by the sample
size?
(A) Range
(B) Standard deviation
(C) Variance
(D) Mode

35. Which of the following tools is most likely to be used to organize a list of ideas generated during a brainstorming session?
(A) Activity network diagram
(B) Affinity diagram
(C) Histogram
(D) Process control chart
36. Which of the following is the best definition of a flowchart?
(A) A diagram used to structure ideas into useful categories
(B) An illustration used to analyze variation in a process
(C) A picture used to separate steps of a process in sequential order
(D) An analytical tool used to clarify opposing aspects of a desired change

37. The inspection and testing of finished product should be classified as which of the following costs of quality?
(A) Appraisal
(B) Prevention
(C) Internal failure
(D) External failure

38. Rank order, from first to last, the following steps in the continuous improvement process.
1. Reduce variation
2. Streamline the process
3. Understand the process
4. Error proof the process

(A) 2, 1, 4, 3
(B) 2, 3, 1, 4
(C) 3, 2, 1, 4
(D) 3, 4, 2, 1

39. In preparation for construction of a cause and effect diagram, it is important to


(A) plot separate charts for each source
(B) focus on problem outcomes
(C) brainstorm ideas
(D) validate possible root causes

40 . A correlation table yields results similar to those of a


(A) check sheet
(B) control chart
(C) Pareto diagram
(D) scatter diagram

41. Given identical specification limits, which of the


following process distributions has the highest
Cp value? (C)

42. One purpose of a failure mode and effects analysis (FMEA)


is to
(A) validate that the design meets the intended purpose
(B) estimate the feasibility of a manufacturing process
(C) anticipate and reduce the probability of product failures
(D) perform root cause analysis along with corrective action

43. When common causes of variation are treated as special


causes of variation, the usual result is
(A) failure to take timely corrective action
(B) failure to perform root cause analysis
(C) misclassification of in-specification product
(D) over-adjustment of the process

44. Root causes are investigated as part of which of


the following processes?
(A) Corrective action
(B) Process mapping
(C) Inspection
(D) Auditing

45. Which of the following control charts tracks


nonconformities by attributes per unit and uses a constant
sample size for each subgroup?
(A) Np (B) c (C) p (D) u
46. Which of the following formulas is used to calculate the
sample variance? (D)

47. Which of the following sets of elements identifies


the major classifications used in a cost of quality system?
(A) Training, internal failure, delayed delivery
(B) Prevention, appraisal, failure
(C) Auditing, external failure, rework
(D) Appraisal, warranty, failure

48. If the true value of a standard is 0.050, which of the


following sets of data is the best example of accuracy,
rather than precision?
(A) 0.048, 0.051, 0.052, 0.049
(B) 0.050, 0.047, 0.048, 0.051
(C) 0.050, 0.047, 0.050, 0.050
(D) 0.050, 0.053, 0.049, 0.053

49. A customer requires a Cp ³ 1.33 for a specification of 15.5


± 2.0. If the supplier’s process has a mean of 15.0 and a
standard deviation of 0.5, which of the following
describes the process capability?

Process Cp Product Requirements


(A) Acceptable Meets specifications
(B) Acceptable Does not meet specifications
(C) Not acceptable Meets specifications
(D) Not acceptable Does not meet specifications

50. A completed failure mode and effects analysis (FMEA)


results in the following assessment rating.
Occurrence = 4
Severity = 8
Detection = 10
What is the risk priority number (RPN) for this FMEA?
(A) 22
(B) 42
(C) 120
(D) 320

51. Which of the following statistics would best describe the central tendency of a sample of data?
(A) Mode
(B) Mean
(C) Standard deviation
(D) Range

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