New Coffee Processing 2014 Revised
New Coffee Processing 2014 Revised
ግበወረ-መልስ
አብርሃም አስታጥቄ
Emil: [email protected]
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I.የቀእቅድ አፈጻጸም የመስክ ግበወረ-መልስ
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1. Introduction
The Global Coffee trade and Production Processing
is become more challenged and competitive due to:
The popular of honey coffee in the world market
The rise of ‘”anaerobic” fermentation and carbonic
maceration(winning international coffee competition,
barista& brewers, competition, Cup of excellence,
National competition, etc..)
The rise of experimental coffee processing rather
than the usual(high-end MICRO lots Consumer
behavior is changing)
Emergence of infused coffees
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Shift in global market place from the usual
2. MARKET ORIENTED PROCESSING
Why Processing is very IMPORTANT in coffee?
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Commodity Coffee
Sometimes call conventional or regular coffee.
It’s low cost, low quality, but high volume market.
The largest tier is commodity coffee with an estimated
production of 18+ billion pounds per year purchased
around the world
trading price, in recent years, has averaged between $0.5 to
$2 USD per pound.
The sales price usually set using NY “C” pricing as a bench
price.
These coffees are often different varieties that are blended
and
roasted for sale in the mass consumer market
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Specialty Coffee Processing
Definition
Specialty coffee meant that:-
coffee beans from special geographic environments
provide specific flavor characteristics, protected in their
identity, higher quality coffees, both single origins estate
coffees
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The second tier of the total worldwide
production is a higher quality coffee
designated “Specialty Coffee,” which is traded
at $2-$4 per pound with an estimated market
size of 3.5 billion pounds.
Specialty Coffee is the category that started in
the 1980s,by companies such as Starbucks.
Coffee scoring 86 and above with SCA scoring
scale (or 88 point and above in some market),
mostly designated as Grade 1 and 2 coffee.
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Boutique Coffee
The highest quality, and most distinctly
favorable coffee, is further classified by the
industry into a third tier designated “Boutique
or high-end
Coffee” and traded at $4-$1,000 per pound.
It was sold in 2019 at the price of $1,029
It also sold per pound, and at $10,000/kg.
This market segment is estimated to be
approaching 500 million pounds or
approximately 1-2% of the overall global coffee
market. 9
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This coffee industry's fastest growing sector at
an estimated 25% growth in 2017-2020.
This coffee is positioned almost exclusively in
prestige Cafes and featured on menus
prepared by special techniques and
experienced baristas.
The sales in this market is highly dependent
on credibility and relationship with the final
buyer
Engaging with “Third Wave” movement is the key
Knowing baristas around the world is a key in
engaging with Boutique Coffee Market 10
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Who are the “Third Wave”?
•The Third Wave is a movement within the coffee
world that seeks to elevate the drink from the status
of a simple commodity to the level of something like
wine.
•Third Wave is as much a mind set as anything else.
•A “Third Waver” is just as interested in the precise
farm where the coffee was grown, the precise
processing method, the precise varietal of bean etc.
as in the
•flavor in the cup – in very much the same way a
wine connoisseur is interested. 11
3. COFFEE PROCESSING FUNDAMENTS
#1Variety
Ethiopia, the “origin of all origins”, is believed to have
more than 10,000 indigenous varieties growing in different
parts of the country(1963,Gesha arrived in panama),
today Panama Gesha sold from $/Lab range
each variety has a very distinct property in its genetic
composition and in how it tastes after it has been
processed and brewed.
#2Micro-climate
Micro-Climate (Terroir) is the complete natural environment
including factors such as the soil, topography, and climate.
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#3Agronomy
One of the key area which
need attention in order to build
resilience in coffee production
is the coffee agronomy
(farming).
Good agricultural practices
(GAP) such as tree shade
management, mulching,
pruning, and intercropping are
important to monitor soil
fertility and quality.
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#4 Cherry
• Careful selection of red cherries at harvesting
is essential for good quality coffee. Cherry
quality
• contributes 50% of the final taste-quality.
• Fully matured, ripe, red cherries, all
handpicked,
• should arrive to processing site within 8 hours.
• mid-crop is the best for Specialty Coffee
processing
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#5 Fermentation
Fermentation is the key in coffee
processing!!
It has the power to unlock the
flavor/aroma inside the bean.
Improved fermentation method
and degree helps to achieve
unique target flavor profile.
Fermentation techniques are the
key for flavor development
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#6 Drying #7 Stirring
The fully ripen cherries/ or •Every one hour is good
parchment/ are dried on raised practice in most countries.
Shade drying system should
•Rack stirring sometimes
be encouraged in Ethiopia,
mainly for specialty coffee would be available
preparation.
The coffee on the drying bed
will be stirred until the moisture
content is about 11.5%. (10-
12% is acceptable)
Moisture Taster and Water
Activity Measurement should
be mandatory for coffee
processing in Ethiopia.
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#8 Sorting
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Coffee Fruit & Seed Anatomy in Coffee processing &
Quality
A coffee bean is really 2
seeds that are side by side,
sometimes one
Peaberry accounts for about
5% of the world’s coffee,,
and is a natural mutation
The Main parts of the coffee
bean (seed) are:-
outer skin & Pulp
Parchment,
silver Skin,
Bean
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Bean or seed
Comprises a silver skin, an endosperm, and an embryo
Coffee seed (bean) sizes vary; however, they average
10mm long and 6mm wide
Parchment or endocarp
The “flesh” part of coffee fruit- during cherry maturation
This layer is rich in sugars & has a huge influence on the
taste of the coffee bean
In Arabica coffee, the average weight of the parchment
with 11% moisture content is around 3.8% of total coffee
fruit weight
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Mucilage or mesocarp
the term usually refers to a combination of the exocarp and
part of the mesocarp removed during pulping
coffee fruit- during cherry maturation contains pectolytic
enzymes which break down pectic chains, resulting in an
insoluble hydrogel that is rich in sugars and pectins
This layer is left on to dry for our Semi-Washed process
Outer Skin or Exocarp
At the beginning of fruit development, the skin is green, it
turns yellow, then orange and then a ripe red
the outermost layer of the coffee fruit
It is important for the coffee process
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Silver Skin
The silver skin, is the perisperm or spermoderm,
The presence of a large amount of silver skin on milled coffee is a
sign of coffee picked before its ideal ripeness
Endosperm
the exterior & interior portion of the endosperm vary in oil
content and cell wall thickness
the precursor(main) to the flavor and aroma of roasted coffee
The chemical compounds found can be classified as soluble or
insoluble in water
water-soluble compounds are caffeine, trigonelline, nicotinic acid
(niacin),
insoluble in water include cellulose, polysaccharides, lignin, and
hemicullulose, as well as some proteins, minerals, and lipids
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Natural Compounds of Coffee Bean/seeds
Amino Acids
Carbohydrates
Carbohydrates make up about 50% of a coffee bean and the
soluble sugars of roasted coffee contain glucose, sucrose, and
fructose.
Fiber:- nutritious indigestible dietary fibers
Minerals:-include calcium, magnesium, phosphorous,
potassium and zinc and vitamins like folate, vitamin B-6, thiamin,
riboflavin, and niacin.
Antioxidants:-which can reduce the effects of type 2
diabetes, colon cancer,
Caffeine:-depends upon the coffee bean size & weight of
coffee beans determine the amounts of caffeine present
Harvesting Berries(Bean)
Coffee ripeness can be identified
by:
Color change
Pulp softening (solubilization)
Maximum sugar and dry matter
contents
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quality of the harvested coffee
cherries is the cornerstone of
coffee processing
most important factor in
determining coffee quality is
the care taken red cherry
picking
A single mistake can have
serious implications, at times,
capable of spoiling an entire
batch of coffee quality
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Why Size and ripeness of Coffee Beans determined Coffee quality?
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Science of Coffee Processing - Fermentation
rke of d
C- erati on an
1. Anaerobic method
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2. Carbonic Maceration
Lib ovat
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ew
3. Aerobic
Inn
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4. Yeast Inoculation
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Washed Coffee - at glance
Washed coffees focus solely on the bean.
They let you taste you what’s on the inside, not the
outside.
Washed coffees depend almost 100% on the bean having
absorbed enough natural sugars and nutrients during its
growing cycle.
This means the varietal, soil, weather, ripeness,
fermentation, washing, and drying are key.
This means that the washed process highlights the true
character of a single origin bean like no other process.
But the process can consume over 40 gallons to produce
one cup of coffee.
Honey processing method
Origen:- Central América(Costa Rica and El Salvador)
Definition(“pulped natural process”)
Honey processing bridges the gap between wet and natural
coffees;
the coffee cherry is pulped and then dried with the mucilage
layer still left on the parchment
the coffee or that the coffee itself resembles honey tasting
notes
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Once a coffee bean is
separated from its cherry,
it’s left covered in a
mucilage layer that,
when dried, will continue
to reabsorb moisture from
the air and become sticky
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Why Is Honey Coffee Processing Become popular
Honey process is a combination of washed and dry
processing
great sweetness and a balanced acidity with fruity
undertones
The flavours are typically powerful than natural processed
coffee
high sugars and acidity in the mucilage
Over the drying period, the sugars in the mucilage become
more and more concentrated and
then these sugars begin to soak through to the coffee bean
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Honey Processing Procedures
it takes a long time
A very careful task to keep quality
Stapes
Collect only the ripest cherries
The beans are then pulped from
their outer skin
left in a layer ofmucilage(mucilage
layer contains a high amount of
sucrose (sugar) and acids)
the drying phase you have to get
enough timing
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avoid fermentation within
the bean, to protect mouldy
coffee
laid on raised drying beds
or concrete slabs
the beans need to be raked
multiple times each hour
This usually takes between
6-10 hours
Drying a minimum of 8-24
days
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There are different types of honey cofee processing
Type Mucilage % Drying Character
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General Characteristic of Honey Coffee
WHITE/BASIC HONEY
•White Honey has the fastest
drying, where the coffee receives full-
sunlight giving the coffee a light-
yellow color by the time it has
reached its proper finished moisture
level.
•Dry time: 8 days
•Technique: exposed to full-sunlight
while drying.
•Flavor profile: apricot-like, light and
floral.
•Mucilage: 50%
Method – 2 White Honey Anaerobic
It’s advance processing
style
Ferment the hulled coffee
for 8-12 hours,
anaerobically
Dry time: 8 days
Technique: exposed to full-
sunlight while drying.
Flavor profile: more intense
a pricot-like, light and floral,
and other flavor notes.
Mucilage: 60%
YELLOW/GOLD HONEY
Gold Honey takes longer
to dry, usually developed
during cloud cover, often
taking about 12 days to
finish drying.
Dry time: 12 days
Technique: typically
processes during cloud
cover.
Flavor profile: sweet and
syrupy.
Mucilage: 75%
Method – 2 Gold Honey Anaerobic
It’s advance processing style Ferment the hulled
coffee for 20-24 hours, anaerobically Dry time: 12
days
Technique: typically processes during cloud cover or
shade.
Flavor profile: intense sweet, syrupy, and other flavor
notes.
Mucilage: 85%
RED/BLACK HONEY
Black honey is the most
complex, laborious, and
expensive. This is because it
takes the longest time to ferment
and takes up space on the
drying beds.
Dry time: 15 days
Technique: covered by a black
plastic tarp while turned on
raised African-style beds.
Flavor profile: full-bodied, sweet
with fruity/pulp depth.
Mucilage: 100%
As beans drying, they oxidize
and darken in color.
Method – 2 Black Honey Anaerobic
It’s advance processing style
Ferment the hulled coffee for
20-24 hours, anaerobically Dry
time: 15 days
Dry time: 15 days
Technique: covered by a black
plastic tarp while turned on
raised African-style beds.
Flavor profile: very intense
fullbodied, sweet with fruity/pulp
depth.
Mucilage: 100%
Honey Coffee Drying System
Proses_Kopi_Anaerobic_honey(360p
).mp4
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ANAEROBIC AND CARBONIC COFFEE PROCESSING
The prestige coffee in the market
Anaerobic – an environment with no oxygen
present
Carbonic – an environment rich in carbon dioxide
Maceration – a broader term than fermentation, it
refers to microbial metabolism
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Anaerobic Coffee
Anaerobic ( = oxygen-free) fermentation is one of the
newest
methods to process coffee and has gotten popularity
especially among really high end coffee such as
competition coffees.
In Anaerobic processing the fermentation is done in fully
sealed and oxygen deprived tanks.
The methods is still quite new but anaerobic processed
coffees have often wild, unexpected and complex
flavors.
You can have anaerobic naturals, honeys, and washed
coffees. The fermentation can take place in cherry or de-
pulped in the mucilage.
In anaerobic fermentation, it is important to control
temperature,
pH and sugar levels (Brix).
With anaerobic fermentation, the aim is to
improve the coffee by enhancing aromas,
improving sweetness and acidity and obtaining
a coffee with more body.
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Anaerobic….
• Anaerobic preparation using
• plastic tank, with CO2 tubes
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Procedures of Anaerobic Fermentation
Origin in Costa Rica & common in Latin America
Steps:- Coffee cherries and pulped seeds has been placed to
ferment in a sealed tank, barrels, metal drum or plastic
container
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Processing Steps:-
the whole cherry is added to the fermentation tank
and sealed for the carbonic maceration process
a valve must be installed to allow for the excess pressure to
be released, without the addition of oxygen into the chamber
a valve must be installed in the container to allow
for the excess pressure to be released
Valve
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Carbonic Maceration
This method is similar to the anaerobic and it has been
stolen from the winemaking world.
The biggest difference to anaerobic process is that the
cherries are fermented as whole in cold CO2 gas.
All the crazy flavors from the fruit flesh is soaked into the
beans during the fermentation and carbonic maceration
yields extremely crazy and incredible flavors such as red
whine, whisky, banana and bubblegum to the cup.
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Microorganisms produce different
aromatic compounds to breaking
down the mucilage or cherry
All the flavors of the fruit meat are infused and the
beans are fermented;
The mucilage migrate to the coffee beans
and the Carbonic Maceration delivers an incredibly
crazy and amazing flavor
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5.What is Economic Importance of New Fermentation Process?
drive positive change in the coffee sector both for farmers &
processors, buyers and roasters
Danche Chelbesa
GENESIS
Carbonic Maceration Country Panama
Producer: SNAP
Altitude 1,950 masl
Origin: Ethiopia
Process Washed, Carbonic
Region: Uraga, Guji
Maceration, Illumination
Process: Carbonic Maceration
Certification: Organic Lot size 4kg
Taste: Trade 199.00 USD/kg
Tropical fruit, raspberry, rosewater Aroma Blackberry, Strawberry
and jasmine Flavor Apricot, Vanilla,
Strawberry
PRICE $21.00/250GM Acidity Citric, Mid-High
Body Delicate, Mid
Balance Synergetic
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prices ranging between $35 and $100 a cup, or about $100 to $600 a pound, It
is widely considered to be the most expensive coffee in the world
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CIVET CATE COFFEE PROCESSING
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Environmental Importance
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Description Unit Qt Total Qt
AAGARD 4-disc machine red cherry pulping 800
kg/hr 3200
Capacity
Pulping hour /day hour 6
Annual working days day 70
Total number of Wet-Mill N0 198
Total Annual Red Cherry Requirement per year kg 266,112,000
Water Requirement for processing/ton of red
L/tones 85,085
cherry
Total Annual water Requirement water Liter 22,642,139,520
share
Type of Waste unit Qt in tons
%
Soil Waste
Fresh pulp (82 % MC) from total Red Cherry
tons 40%
used 1,064,448
Liquid Waste
Mucilage effluents(from total H2O Consumed) Liter 45% 10,188,962,784
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Environmental Impact
Coffee pulp rich in sugars and pectin and hence it
is amenable to rapid release of toxic acid
chemicals
H2O- Nutrient Imbalance
Changing in Water pH Balance
Toxicn substances like tannins, alkaloids(caffeine)
and polyphenolics release to the water bodies
Health and Environment impact such as eye, ear
and skin irritation, stomach pain, Nausea
Beans has been retained over-long or exposed to
polluted water as a result coffee become
Foul odour Rotted flavour 70
6.Warehouse and Storage management
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Temperature – Temperature can also affect the
moisture levels of the green beans, regardless if
it’s too cold or too hot
Room temperature is recommended by Sweet
Maria, which is 68 to 77º F or 20 to 25º C
Respiration Biochemical
changes
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Summary of MC & aW
Moisture content VS Water activity
MC aW comment
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የዘር ስርጭት
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