Chapter-4 Cost Establishment
Chapter-4 Cost Establishment
Chapter 4
Project Cost Estimation
Habtamu E.
Jan 2022
CONTENT
S
Introduction
project.
Project Cost includes:
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4.1. Introduction
Cont.
An estimate serves a number of different functions, depending on the
stage of the project, as shown below :
Bidding Phase: Contractors prepare detailed estimate to submit bids.
Construction Phase: Estimates are prepared for cost control and for
change order evaluations.
Feasibility Estimate (Conceptual Estimate)
Needed to make decision go/no go with project
Costs include:
Land
Financing cost
Consultations/Studies
Engineering
Project Management
Construction
Operation & Maintenance 4
4.1. Introduction Cont.
Preliminary Estimates and Cost Planning
The Conceptual Estimate found during feasibility becomes the
this budget
For that purpose, several preliminary estimates are performed as
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4.1. Introduction Cont.
Over all the main purpose of cost estimation can be summarized as
follow:
know the volume of work in reference to the fund available
determine actual cost per unit of item
identifying engineering estimate of the work for bidding purpose
work out economical use of materials , labor and equipments
in cases of variations to determine the extra cost to be incurred
when there is escalation, to work out the escalation in cost
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4.2. Information required for cost estimation
The following information is required to define cost per unit of work
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4.3. Knowledge and managerial skills for cost
estimation
The following knowledge, managerial talents, and degree of
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4.3. Knowledge and managerial skills for cost
estimation
The following knowledge, managerial talents, and degree
of construction experience make a good estimator.
Knowledge of building construction methods.
Knowledge of labor productivity, crew composition, and impacts of
various forecasted site conditions on crew output.
Possession of office managerial skills in organizing
project- related cost information.
Ability to work under pressure and to meet all bid requirements
and deadlines.
..\New folder\Ms Project - Crew Formation (for cost calculation).xlsx
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4.4. Factors Affecting Cost Estimation
Factors which affect the cost estimation are summarized as follow:
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4.5. Types of Costing or Estimation
Estimation can be broadly classified as preliminary (approximate)
and detailed.
Preliminary /approximate costing
This type of cost estimation is required to know the financial
position of the client before costly detailed designs are carried out.
Such estimates are based on practical knowledge and cost of
theatre = cost per seat, residential buildings = cost per area, road
works = cost per kilometer length, culverts or bridges = cost per
meter span, water supply or sewerage projects = cost per head of
population.
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4.5. Types of Costing or Estimation
Preliminary /approximate costing
B. Plinth area method – cost per m2
Based on Plinth Area- roof area or external dimensions at the plinth
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Approximate Estimate
This is done for preliminary studies.
From these preliminary studies, the approximate cost may be
known for the purpose of justifying whether the project is worth
constructing or not. It is mainly prepared by taking practical
knowledge in to consideration along with data collected from other
similar projects.
I. Per number:
This is applicable for projects whose price can be judged by the
number of users they serve such as stadiums, car parking lots,
hospitals, cinema halls etc.
Example 3:
The rate of the previous building = Total investment / Total plinth
area
= 1,600,000 Birr/ 300 m2
= 5,333.33Birr/ m2
The approximate cost of the new building with 450 sq.m will be
= 450 m2 x 5,333.33 Birr/ m2
= 2,399,998.5Birr
IV. Per Cubic Content:
This is applicable for warehouses, where the height is
larger than ordinary buildings
Example 4:
A warehouse resting on plinth area of 20m * 50m has
height of 9m, and it consumed 7,000,000. What would be
the approximate cost of same warehouse which rest on a
630m2 area and having 7m height?
4.5. Types of Costing or Estimation
Detailed Cost Estimate (Based on Item Rate)
This is the most reliable and accurate type of estimate.
drawings and the total cost worked out from up to date market
rates.
A detail cost estimate thus requires:
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4.6. Fundamental approach to construction cost
Estimation
Efficient construction cost estimates shall address properly the
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4.6. Fundamental approach to construction cost
Estimation cont.
Once decision is made to participate in the intended tender, the
contractor shall give due attention to the following major items listed
below
General and particular conditions of contract contained
in the bidding documents
Technical specifications
Drawings
Estimated bill of quantities
Method of measurement
Supporting documents such as information regarding
geological formations and hydrological data
Site visits
Construction method statements
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4.6. Fundamental approach to construction
cost Estimation cont.
A. General and particular conditions of contract
Proper understanding of the general and particular conditions of
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4.6. Fundamental approach to construction
cost Estimation cont.
A. General and particular conditions of contract
Price escalation
Tax exemptions
Insurance of the works
Owner’s risks
Applicable laws
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4.6. Fundamental approach to construction
cost Estimation cont.
B. Technical Specification
Technical specifications specify the following crucial information to
the contractor and it is the sole basis both for the construction
methods to be adapted and the construction cost of the project.
Quality of materials
Quality of machineries and plants
Quality of workmanship
Erection and installation methods
Test and inspection requirements and methods
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4.6. Fundamental approach to construction
cost Estimation cont.
B. Technical Specification
Technical specifications basically have restricted applications, which
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4.6. Fundamental approach to construction cost
Estimation
C. Drawings
The contractor mainly understands from the drawings what type of
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4.6. Fundamental approach to construction
cost Estimation cont.
D. Estimated Bill Quantities
Estimated quantities of work are also the basis to determine the type
and number of resources to be deployed during construction of the
project.
Moreover, construction methods shall be selected in such a way the
given quantity of works can be executed during the completion time
of the project.
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4.6. Fundamental approach to construction
cost Estimation cont.
D. Estimated Bill Quantities
Based on the estimated quantity of works, the contractor shall decide
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4.6. Fundamental approach to construction
cost Estimation cont.
E. Supporting Documents
Supporting documents such as geological formations, hydrological
data and other technical reports like socio-economic studies are
usually provided by the owner to contractors for their own
interpretations for heavy construction projects.
Therefore, the contractor shall have the technical ability and
experience in interpreting the technical data provided to determine
construction methods to be adapted which directly affects the
construction cost estimates.
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4.6. Fundamental approach to construction
cost Estimation cont.
F. Site Visit
In order to prepare competent and reasonable construction cost
estimates, the contractor must visit the project site unless the site is
familiar to the contractor with previous reliable site information.
Site visits are critically important especially when the contractor is
working with heavy construction project cost estimates such as road
works and hydropower projects.
The contractor shall prepare his own checklists during the site visit
which shall address, but not limited to, the following issues which
have direct impact on the construction costs of the intended project.
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4.6. Fundamental approach to construction
cost Estimation cont.
F. Site Visit
i. Location of the site:
It helps to determine the mobilization and demobilization costs.
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4.6. Fundamental approach to construction
cost Estimation cont.
F. Site Visit
ii. Location of local construction material
The contractor shall identify the location and quality of local
site layout for different plants such as batching and crushing plants.
iii. Access Roads
Site access roads to the main works, quarry areas, water supply, sand,
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4.6. Fundamental approach to construction
cost Estimation cont.
H. Construction Method Statements
Construction method statements give the clear picture of each project
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4.6. Fundamental approach to construction
cost Estimation cont.
H. Construction Method Statements
Construction method statements shall clearly indicate the following
crucial construction issues:
Skill and number of manpower required
Type and specification of equipments required
Quantity and quality of materials required
Proposed working crews
Estimated crew productivity
Estimated duration for completion
Expected defects and remedial measures
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4.7. Basic Cost Components of a construction project
Basically the cost of any construction project comprises
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4.7. Basic Cost Components of a construction project
A. Direct Construction Cost
The direct costs mainly include material, labor, equipment and
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4.7. Basic Cost Components of a construction
project
B. Indirect Construction Cost
Indirect construction costs are all costs, which can not be directly
booked under a specific activity in a construction project but required
to keep the whole project operational.
These costs are also called overhead costs, which mainly include the
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4.7. Basic Cost Components of a construction
project
B. Indirect Construction Cost
i. Head office overhead costs
Some of the checklists for head office overhead costs are given below
a way either rental costs will be paid, if the building is rented and
building depreciation will be considered, if the building is owned.
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4.7. Basic Cost Components of a construction project
B. Indirect Construction Cost
i. Head office overhead costs
Bidding Expenses – These costs are usually associated with bid
document purchases, site visit expenses, bid bonds and so on. These
costs are sometimes called sunk costs.
Expertise service costs – These costs will be incurred when
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4.7. Basic Cost Components of a construction project
B. Indirect Construction Cost
ii. Site overhead costs
Mobilization and demobilization costs –These costs are mainly
transportation costs.
Site offices –site offices are constructed from different materials such
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4.7. Basic Cost Components of a construction
project
B. Indirect Construction Cost
ii. Site overhead costs
Office furniture and equipments – Different office furniture and
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4.7. Basic Cost Components of a construction
project
B. Indirect Construction Cost
ii. Site overhead costs
Camp facilities – The costs of construction and operation of other
construction itself requires water and power supply for operating the
whole project properly.
Workshops garages and warehouses, Bank charges, Transportation
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4.7. Basic Cost Components of a construction
project
C. Risk Allowance
Usually contractors incorporate risk allowances in their tender prices
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4.7. Basic Cost Components of a construction
project
D. Profit and Income Tax
construction projects are executed by contractors whereby these
company strategies.
If the contractor is registered for VAT, which is usually the case, the
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4.8. Unit Rate Analysis
Rate Analysis is the process of fixing cost per unit of measurement
Direct Cost (DC) includes cost due to material (MC), cost due to labor
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4.8. Unit Rate Analysis
Example 5: Calculation of indexed hourly cost for carpenter.
Given:
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4.8. Unit Rate Analysis
Solution:
Standard wage = 300br/8hr = 37.5br/hr
OT = (6*0.25*37.5)/50 = 1.125br/hr
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4.8. Unit Rate Analysis
Example 6: Calculation of Equipment cost (for 217 m3 of Concrete)
Given:
Mixer
Vibrator
= 150,000/(5*12*22*8) = 14.2br/hr
Interest of return = -------Future values of OA
= = 11,102.6br/yr
Hourly Cost = 11,102.6/(12*22*8) = 5.26br/hr
Repair Cost = 1,500/(22*8) = 8.52 br/hr
Total Mixer Hourly Cost = 14.2 + 5.26 + 8.52
= 27.98 Birr/hr
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4.8. Unit Rate Analysis
Solution
Vibrator:
Depreciation = 20,000/(6*12*22*8) = 1.58br/hr
Interest of return = = 1,530.5br/yr
Hourly Cost = 1,530.5/(12*22*8) = 0.725br/hr
Repair Cost = 50/(22*8) = 0.284br/hr
Total Vibrator Hourly Cost = 1.58 + 0.725 + 0.284
= 2.59 Birr/hr
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4.8. Unit Rate Analysis
Type of No. UF Hourly Indexed Hourly Cost
Equip. Cost
Mixer 1 1 27.98 27.98
Vibrator 1 1 2.59 2.59
Total 30.57
Production Rate = 1.25m3/hr Unit Rate = 30.57/1.25
For 1m3 (unit rate) = 30.57br/hr = 24.46br/m3
Therefore, 1m3 = 24.46 Birr
217m3 = ? X
X = 217m3 * 24.46Birr/1m3
= 5,307.82 Birr
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4.8. Unit Rate Analysis Cont.
It is advisable that contractors shall adapt suitable construction cost
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4.8. Unit Rate Analysis
Cont.
I. Direct Material Unit Cost (E)
Direct material cost is the total cost of construction materials
required to execute a unit of specific activity in a project.
In estimating the direct material cost, the contractor shall obtain the
quantity and quality of materials required to produce the specific
unit of an activity
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4.8. Unit Rate Analysis
Cont.
II. Direct Labor Unit Cost (F)
In calculating the direct labor cost, contractors need to calculate the
direct labor hourly cost which is the total hourly cost of labor crew
required to execute a specific activity in the project.
In estimating the direct labor hourly cost, the contractor shall obtain
the:
Number of labor,
Skill and labor utilization factor (UF)
Labor basic salary and
Labor index from his previous records and the labor market.
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4.8. Unit Rate Analysis
Cont.
II. Direct Labor Unit Cost (F)
Labor index is a multiplying factor of the basic salary which
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4.8. Unit Rate Analysis
Cont.
III. Direct Equipment Cost (G)
In order to calculate the direct equipment cost, contractors need to
calculate the direct equipment hourly cost which is the total hourly
cost of equipment crew required to execute a specific activity in a
project.
In estimating the direct equipment hourly cost, the contractor shall
obtain
The number of equipments,
Capacity and equipment utilization factor (UF), and
The equipment hourly cost.
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4.8. Unit Rate Analysis
Cont.
IV. Site Overhead Cost (I)
It is easier to express the site overhead costs as a percentage of the
direct unit cost of an activity.
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4.8. Unit Rate Analysis
Cont.
VI. Risk Allowance (L)
Let’s assume the following factors represent the percentage cost
increment of each cost component and the risk allowance will be
calculated as follows:
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4.8. Unit Rate Analysis
Cont.
VII. Gross Profit (M)
As an illustration, if the net profit margin is assumed to be P% of
the breakeven cost (direct costs + indirect costs + risk allowances),
the gross profit (net profit + income tax) can be calculated as
follows, which is X% of the breakeven cost.
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4.8. Unit Rate Analysis
Cont.
VIII. Total unit price without VAT
If the contractor is registered for VAT but the contract is VAT
exempted, the contractor’s unit price in his tender is the sum of direct
unit cost (H), indirect unit cost (K), risk allowance (L) and gross
profit (M).
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4.8. Unit Rate Analysis
Cont.
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4.8. Unit Rate Analysis
Cont. 3: Find the cost of the total backfill around footing and masonry
Example
foundation from borrow pit.
Total volume of backfill = 750m3
Labor output = 13m3/day & Equipment output = 14m3/day
Rental tools (2 in no.) = 1000br/month
Indexed salary of the Forman = 7500br/month
Gang leader indexed salary = 6000br/month
Daily Laborer (4 in no.) indexed wage = 180br/day
OHC = 15%, Profit = 10%, Vat = 15%
Selected material cost = 3500/truck
Truck capacity = 15.5m3 (assume 10% wastage during handling,
loading,..)
Sludge hammer (1in no.) = 10br/day
Forman should work with the formwork crew, concrete crew, rebar
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4.8. Unit Rate Analysis
Cont.
Solution:
Backfill Analysis Sheet
Project:____________________________ Labor Output: 13m3/day
Work Item: backfill around footing and masonry foundation from borrow pit Equip/tools out put: 14m3/day
Quantity of work item: 1m3 Result:
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4.8. Unit Rate Analysis
Cont.
Solution:
Cost of Backfill = Direct Cost + Indirect Cost
DC = A + B + C
= 60.87br/m3
Total Unit Rate = Cost of Backfill + Profit + VAT
= 368.9 + 36.89 + 60.87
= 466.66Birr/m3
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4.8. Unit Rate Analysis
Cont.
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4.8. Unit Rate Analysis
Cont.
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4.8. Unit Rate Analysis
Cont.
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4.8. Unit Rate Analysis
Cont.
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Example 4: It is given that 8 bag of cement and 0.26m3 of water are required
for 1m3 of C30 concrete. The general foreman was doing four jobs, the gang
leader spent so% of his time on the concrete work and the site Engineer has
five different jobs including concrete work. After 1:2:3 mix design
preparation the following data is given including wastage.
Resource usage: Equipment/Tools:
Labour (No. : Utilization Factor
Mixer (#2: 1000br/d)
: Indexed Salary): Lift (#1: 900br/d)
General forman (#1: 10000br/d)
Vibrator (#1: 400br/d)
Site Engineer (#1: 14000br/d)
Additional tools (600br/d)
Mason (#2: UF1: 350br/d)
Material:
Mixer Operator (#2: UF1: 350br/d)
1 bag of Cement = 500br
Vibrator Operator (#1: UF1:
350br/d) Sand (15.5m 3
cap) = 14,000br/T
Gravel (15m3 cap) = 12,000br/T
Lift Operator (#1: UF1: 350br/d)
Water = 5br/m3
Mixer Operator (#2: UF1: 350br/d)
Others
Gang Leader (#1 : 380br/d)
Labour/Equip. Out put = 60m3/d
Working hours per day = 8
OHC = 15%, Profit = 20% 72
Concrete C30 Analysis Sheet
Project:____________________________ Labor Output: 60m3/day
Work Item: Concrete C30 Equip/tools out put: 60m3/day
Quantity of work item: 1m3 Result:
Type Unit Qtty Rate Cost Type No UF **HC TotHrC Type No **HC TotHrC
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THANK
YOU!
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