Module-1 - CRE
Module-1 - CRE
Introduction
• Chemical process – production of desired product economically from the given
the raw materials,
• Result of the unit operations and the unit processes which are performed at the
correct sequence starting from the raw materials to the formation of products.
• decides the economics of the overall process.
• Equipment in which the reactants are converted into useful product is referred to
as a reactor.
• Design of the reactor properly for given reactions and given process conditions is
the main aim and the design activity utilizes the information and knowledge of
thermodynamics, chemical kinetics , fluid flow, heat transfer, mass transfer
and the economics.
• two factors are to be considered for any reaction
1. whether the reaction is feasible or not and if feasible ,
2. what is the maximum possible extent of a reaction and the time required for a
given reaction for a specific extent of reaction.
• The first part is concerned with the thermodynamics and the second one is
dealt with the Kinetics.
• Thermodynamics provides us the information about the feasibililty of a reaction
i.e., whether the reaction will occur or not under the given set of the
conditions, heat absorbed or liberated during the course of the reaction i.e.,
heat of a reaction and the maximum possible extent of a reaction.
• Kinetics is a study of rates at which the reactions occur and the effect of
parameters such as the temperature, pressure and the reactant
concentration / composition on the reaction rates.
It provides the information about the reaction mechanism, speed of a reaction
and the type of the rate reaction which is used in the design of a reactor.
But is not concerned with the chemical nature of the changes taking place.
All the kinetic work is based on the LAW OF MASS ACTION proposed by Guldberg and Waage
in 1867.
rate of a reaction is proportional to the product of the activities of each reactant, each activity
being raised to the power to the number of molecules of that reactant taking part , as indicated by the
reaction equation
For the reaction aA +bB--------- products
Rate is proportional to ( activity of A)a X (activity of B) b
1. Reactions are classified depending upon the number of phases involved as homogeneous and heterogeneous
reactions.
• A homogeneous reaction is one which takes place in only one phase, i.e., all the reacting materials , products
and catalyst (if any ) will all be present within a same phase (one phase).
Ex: Oxidation of nitrogen oxide to nitrogen dioxide with air, is a gas phase reaction
NO+ ½ O2--------NO2
• A heterogeneous reaction is one which involves the presence of more than one phase i.e., in heterogeneous
reactions at least one of the reactants, catalyst or products is present in phase different from the remaining
components of the reacting system.
Ex: Oxidation of sulphur to sulphur trioxide using vanadium pentaoxide catalyst is a heterogeneous reaction as
SO2 , O2 and SO3 are gaseous while V2O5 is a solid material.
V2O5
SO2 + ½ O2 -------- SO3
2. Reactions are classified based on their catalytic activities, i.e., catalytic & non-catalytic reactions.
Catalytic reactions are those reactions which does not involve the use of catalyst to enhance the rate of a
reaction /speed of a reaction.
Ni
Ex : C2H4 + H2 --------- C2H6
ethylene Heat ethane
• Non catalytic reactions are those reactions which does not involve the use of catalyst.
Oxidation of NO to NO2 is a non- catalytic reaction.
NO + ½ O2 ----------- NO2
• 3. Reactions are also classified based on the molecularity of a reaction i.e., based upon the number of
molecules that take part in the reaction( in rate determining step) such as unimolecular, bimolecular &
termolecular reactions
4. Reactions may be classified based upon based upon the heat effect (based on as they give off or absorb heat
to from the surroundings) as exothermic and endothermic reactions.
• Endothermic reaction is the one in which heat is absorbed (heat will be supplied to the reacting system from
the surroundings for reaction to take place)
Al2O3
Ex: C2H5OH -------------C2H4 + H2O – heat
5. Reactions are classified based on the order of the reaction as first order reaction, second order reaction , third
order reaction , etc.,
A reaction of which overall order of reaction is one ( i.e., sum of orders with respect to participants in
reaction is unity) is called first order reaction.
Ex: Decomposition of Nitrogen pentaoxide is a first order reaction
N2O5 ---------- NO2 + ½ O2
• A reaction of which the sum of orders with respect to reactants participated in reaction is two is called
second order reaction.
Reversible reactions are those in which the forward and the reverse reactions take place simultaneously.
Ex: Esterification reaction is a reversible reaction
H+
C2H5OH + CH3COOH === CH3COOC2H5 + H2O
Ehanol acetic acid ethyl acetate
Irreversible reactions are those which can proceed only in one direction.
Ex: Nitration of benzene is a irreversible reaction.
H+
C6H6 + HNO3 ---------C6H5NO2 +H2O
Benzene Nitrobenzene
Rate of a Reaction:
• Rate of a reaction may vary from a large value to zero.
• For ionic reactions such as those occur on photographic film, or in high
temperature combustion reactions, the rate is extremely fast.
The rate of the reaction with respect to reactant A i.e., rate of disappearance of reactant A is given by
-rA= -1/ V ( dNA/dt)
= ((amount in moles of A disappearing)/(volume of fluid) X (time)), mol/l.s
NA is the moles of component A.
Ex: A----------- R
-rA= k. (CA )α
where,
• ko.e-(E/RT) - temperature dependent term
• (CA )α - concentration dependent term
• E - activation energy
• α - order of the reaction with respect to A
Rate constant:
• measure of the rate of reaction( i.e., numerical measure of how fast the reaction occur) when all the reactants are at
unit concentration.
Rate of reaction = k X (function of concentration of reactants)
-rA=k. (CA) n
Rate constant = Rate of reaction/ (concentration of the reactants) n
• i.e., A----------- R
• When more than one stoichiometric equation & more than one kinetic
expression is needed to follow the progress of reaction i.e., to follow
the changing composition of all the reacting components result in
multiple reactions.
Concentration dependency of a rate equation:
For determining the concentration-dependent term of a rate
equation, temperature of the system is kept constant.
Consider an irreversible reaction: aA + bB +… ------- rR + sS+
…
• nA, nB…are the powers of concentrations of reactants A,B,… on which the rate
of the reaction depends
• The algebraic equation that relates -rA to the concentrations of species
participating in a reaction is called the kinetic expression, rate law or rate
equation. It gives the relationship between reaction rate and concentration.
• rate equation is represented by equivalent measurable quantity to the concentration ex: partial pressure of the
reacting materials.
• In the case of gas phase reaction rate is given by -r A=k . (pA )(n1). (pB ) (n2)
• The order w.r.t reacting component remains same/unchanged though any measurable quantity equivalent to
concentration, but only the value & units of k differs.
•
•
Reaction Mechanism:
• Reaction mechanisms refer to the step or series of steps by which the
initial reactants interact in the process of forming products.
• -rA= k. (CA ) α. (CB)β , α and β are orders w.r.t A and B which are found by experiment and α # a and β # b.
A non-elementary reaction is one whose stoichiometry does not match with its kinetics
Ex: Stoichiometry: H2 + Br2 ----------- 2HBr
• Rate = rHBr = k1. C H2. (C Br2)½
k2 + (C HBr / CBr2)
3..
Transition complexes: they are the unstable forms of molecules, unstable association of
molecules which decompose to give products or by further collision return to the
molecules in the normal states, such unstable formed are called transition complexes.
•
1. Non-chain reaction – the intermediate formed in the first reaction then disappears as it
reacts further to yield the products.
Reactants--------- (Intermediates)*
(Intermediates)*------ products
2. Chain reaction – The intermediate formed in chain initiation step (first reaction) then
combines with reactant to yield product and more intermediate in the chain propagation
step and finally it gets destroyed in the chain termination step.
In some cases the actual rates of reactions differ to a marked extent from
the rates calculated from theory. Hence, a deviation factor is considered
i.e., the probability factor ( P ) also known as the steric factor .
Steric factor is referred to as the ratio of observed rate constant to that
calculated from the collision theory.
P= k observed/ ktheory === k observed = P. ktheory
Temperature dependency from Transition
State Theory:
Transition state theory or absolute reaction rate theory gives more
detailed information for the transformation of reactants into products.
The fundamental postulate of the theory is that:
1. the reacting molecules must form unstable intermediate called
activated complex before being converted to products and there
exists an equilibrium between the activated complex and the
reactants at all times and that the rate of decomposition of complex
and is given by kBT/h where kB is the Boltzmann constant(1.380 X
10-16 erg/K) and h is the Planck constant (6.024 X 10-27erg.s)
• The activated complex is a molecule in the process of breaking or
forming bonds. In the activated complex, the atoms are linked
together with loose valence bonds. The activated complex has only
a transient existence.
if the heat of reaction can be considered as the difference between the same two forms of energy, ΔHR=
E1-E2
(since ΔHR = ΔH1- ΔH2 ; H=E + PV on substituting above form is got)
• In general , k α e- E/RT
Comparision of Theories:
• Reaction rate obtained from Transition state theory agrees more closely with the experiment whereas
the reaction rates predicted with the collision theory does not agree more closely with the experiment.
• Transition state theory is based on statistical mechanics whereas collision theory is based on kinetic theory
of gases.
• Transition state theory views that the formation of activated complex is very complex are very rapid
whereas collision theory views that the decomposition of activated complex is rapid.
• Transition state theory views that the decomposition of activated complex is slow and is rate determing
whereas the collision theory views that the formation of activated complex is slow and rate controlling.
• From all the theories simple form of rate constant for
temperature dependency is
• k α Tm.e- E/RT = k01 Tm.e- E/RT ( 0 ≤ m ≤ 1)------- (1)
• Exponential term is temperature sensitive than Tm.
Interpretation of Batch reactor data:
• Equipments can be classified into two types based on their empirical information;
they are the batch reactors and the flow reactors.
• The batch reactor is one in which the container holds the contents while they
react. All that is determined is the extent of reaction at various times, and it
follows in a number of ways such as:
1. By following the concentration of the reactants.
2. By following the change in some physical property of the fluid, such as electrical
conductivity or the refractive index.
3. By following the change in total pressure of a constant –volume system.
4. By following the change in volume of a constant-pressure system.
• Experimental batch reactor is usually operated isothermally and at constant
volume since it is easy to interpret the results of such runs. This is a simple reactor
used for obtaining the homogeneous kinetic data.
• The flow reactor is used primarily in the study of the kinetics of heterogeneous reactions.
• Majority there are two procedures for analyzing the kinetic data:
• One is the integral method and the other is the differential method.
•
• In integral method of analysis, a particular form of rate equation is a assumed and after appropriate
integration and the mathematical manipulation, graph of concentration function versus time is plotted to get a
straight line. If the straight line obtained for the plotted data is reasonably good then the rate equation is said
to be satisfactorily fit the data.
•
• In the differential method of analysis first check the fit of the rate expression to the data directly and without
any integration. Since the rate expression is a differential equation, first find the (1/V) (dN/dt) from the data
before attempting for the fitting procedure.
•
• In both the methods there are several advantages and disadvantages i.e.,
• The integral method is easy to use and is recommended when testing specific mechanisms or relatively
simple rate expressions or when the data are so scattered that we cannot reliably find the derivatives needed
in the differential method.
• The differential method is useful in more complicated situations but requires more accurate or larger amounts
of data.
• The integral method can only test this or that particular mechanism or rate form; the differential method can
be used to develop or build up a rate equation to fit the data.
Constant Volume Batch Reactor:
• also known as constant density reaction system .Most liquid phase reactions as well gas-phase reactions occurring
in a constant – volume bomb.
• In the constant volume system the measure of reaction rate of component i becomes,
• Rate of reaction of any component is given by the rate of change of its concentration or partial pressure.
• For the gases reaction with the change in number of moles, the simplest way to find the reaction rate is to follow
the change in total pressure (π) of the system.
Interpretation of batch reactor data
Integrated rate expression depends on the stoichiometry as well as the kinetics
A + 2B-------- products is a first order w.r.t both A and B. ( second
order reaction overall)
Rate expression is -rA=k CA.CB ---------------------(1)
Molar ratio will be M=CB0/CA0 # 2 i.e., CB0 = MCA0( the reactants are
taken in their stoichiometric ratio).
-rA = -rB
1 2
-CA = -CB ==========> CB = 2CA
1 2
• Apply the partial fraction method
Empirical rate equations of nth order:
• Consider the reaction A------- products
Zero Order Reaction:
• A reaction is of zero order when the rate of reaction is independent of the concentration of materials.