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Forging Process

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14 views

Forging Process

Uploaded by

dhruv.jani-med
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PPTX, PDF, TXT or read online on Scribd
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Forging Process

• Metal forging is the process in which metals are formed and shaped using compressive
forces. The forces are delivered using hammering, pressing, or rolling.

Hand Forging
Different Types of Forging Tools and
their Uses:

1.Tongs
2.Anvil
3.Furnace or Hearth
4.Chisel
5.Fuller
6.Hammer
7.Punch
8.Swage Block
9.Clamping Vice
Tong
Punch Swage Block

Clamping vice
Here are some of the more common methods used:

• Hand Forging

• Press Forging

• Closed Die Forging

• Open Die Forging


What is Open Die Forging?

• In open die forging, heated metal parts are


shaped between a top die attached to a ram
and a bottom die attached to a bolster,
anvil, or hammer. With open die forging
the metal is never completely confined or
restrained in the dies.

• Typically, temperatures range from


anywhere between 500°F and 2400°F, the
appropriate temperatures are applied when
working the metal parts.

• Typically, the open die forging process is


used to produce larger, simpler-shaped
parts such as bars, rings, and hollows.
What is Closed Die
Forging?

• Closed die forging moves the die


towards each other, covering the
workpiece entirely or partially. There
is heated raw material that’s nearing
the shape/size of the final forged part
and is placed in the bottom die.

• This process works by incorporating


the shape of the forging into the top or
bottom die as a negative image. Once
the process starts, the impact of the top
die on the metal material forms it into
the required forged form.
How does forging strengthen metal?

• Compared to other manufacturing methods, metal forging is known to produce some of the
strongest manufactured parts available. As the metal is heated and pressed, minor cracks are
sealed and empty spaces found in the metal are closed up.

• Another way that forging strengthens metal is through the altering of its grain structure. This
has to do with the material’s grain flow as it deforms. Like other forming processes, a
favorable grain structure can be created, making the forged metal sturdier.
Advantages of Forging Process
1.Forged parts are stronger than parts made by other methods like casting or machining.

2.The process allows the customization of parts to meet specific design requirements.

3.The parts have a longer lifespan than other parts made by casting or machining.

Disadvantages of Forging Process

1.Forging is not suitable for producing complex shapes or parts with intricate details.

2.It is a time-consuming process, especially for larger parts, which can take hours or even days
to complete.

3.Forging is generally limited to materials like steel, Aluminium, and titanium. Other materials
such as plastics or ceramics cannot be forged.
Applications?

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