IO-Link

1. IO-Link master

• For connection of up to eight IO-Link devices

• Reliable transmission of machine data,
process parameters and diagnostic data to
the controller
• Simultaneous data exchange with the
controller and the IT world
• Units for field applications and control
cabinets
• With integrated fieldbus interface
 (1) (2) (3)

• IO-Link Master: Connects up to 8 devices (sensors, actuators) with Profinet,

EtherCat, Ethernet/IP, Profibus, AS-Interface.
• Industrial Design: B ports for actuator power, robust housing, wide temp range.
• Control Cabinet Model: Web server for setup, dual Ethernet for IT connection (Y
path).
• Linerecorder Agent: Supports data processing and global access.
(1) (3)

•Designed for a wide operating temperature range and high •Connects up to eight IO-Link devices
•Ensures reliable transfer of machine data,
protection rating
•Supports connection of up to eight IO-Link devices process parameters, and diagnostics to the
•Features an integrated fieldbus interface controller
•Built with a robust housing for challenging industrial environments •Enables simultaneous data exchange with both
the controller and IT systems
(2) •Includes an integrated web server for setup
and diagnostics
•Connects up to 8 IO-Link devices
•Features two Ethernet ports with a built-in
•Reliable transmission of machine data, process parameters,
switch
and diagnostic data to the controller
•Integrated fieldbus interface
•Wide operating temperature range and high protection rating
•Suitable for hygienic and wet areas in the food industry
2. IO-Link modules

• For the simple connection of binary sensors to any

IO-Link master
• Data and energy transmission also possible with
unscreened connection cable
• Clearly visible LEDs for displaying operation,
switching status and error
• Robust design with full potting for use in harsh
industrial environments
• Robust M12 connectors for connecting sensors
and actuators
 (1) (2) (3)

•Connection: Supports up to 8 conventional sensors with

switching outputs.
•Data Transmission: Transmits signals to any IO-Link
master/PLC via a single M12 cable, reducing wiring complexity.
•Setup: No configuration or addressing required, simplifying
installation.
•Industrial Durability: High electromagnetic stability, wide
temperature range, high protection rating, and robust housing
for harsh environments.
(1) (3)

(2)
3.IO-Link position sensors

• Capacitive sensors for position detection or level

monitoring
• Distance sensors with very long range and background
suppression
• Ultrasonic sensors for non-contact detection of objects
• Photoelectric sensors for specific applications
• With switching output, analogue signal and IO-Link
3.IO-Link position sensors
•Function: Detects positions on machines, crucial in industrial applications.
•Types:
Inductive, Capacitive, Magnetic: Non-contact, wear-free, high accuracy,
vibration, dust, and moisture resistant.
Cylinder Sensors: For piston position in pneumatic cylinders.
Valve Sensors: Position detection for valve actuators, slides, flaps.
Photoelectric Sensors: Wide sensing range for precise, non-contact object
detection.
Laser Sensors: Detect small objects and measure long distances with high
precision.
4. IO-Link process sensors

• Pressure sensors for the detection of the system pressure in

machinery and plant
• Reliable monitoring of liquids and gases in pipes
• Level and limit level monitoring on tanks and containers
• Temperature sensors with high precision over the whole
temperature measurement range
• Devices with clearly visible LED display with alternating red-
green indication
•Function: Process sensors measure pressure, temperature, flow, and levels in
industrial applications.
•Types:
Pressure Sensors: Measure system pressure in hydraulics and tanks,
especially in food and beverage industries.
Flow Sensors: Monitor coolant, lubricant, and ventilation in machines and
buildings.
Level Sensors: Check liquid and bulk material levels in containers, tanks,
and silos.
Temperature Sensors: Ensure correct temperatures in food, beverage,
pharmaceuticals, machine tools, and automotive industries; prevent
overheating in steel, metal, and glass industries.
Valve Sensors: Provide position feedback for valve actuators and linear
valves in liquid, air, and gas applications.
5. IO-Link sensors for motion control
• Defined pulse sequence for the reliable detection
of rotational speeds
• Encoder for precise position determination and
linear measurement
• Inclination sensors for precise measurement of
angles of inclination on X and Y axes
• High measurement accuracy across the total
angular range in two axes
• High protection rating for the requirements of
harsh industrial environments
• Function: Monitors rotational speed, standstill, speed, frequency, distance, angle, and position;
displays, processes, and transmits process values.

• Encoders: Used in materials handling and wood industry for reliable position and linear
measurement.

• Inclination Sensors: Ensure horizontal alignment for machines, platforms, cranes, excavators,
and solar tracking systems.

• Configuration: Configurable via IO-Link with USB interface; LINERECORDER SENSOR software for
visualization, transfer, and archiving of parameters.
6. IO-Link Identification systems

• Tried-and-tested RF
identification system in
13.56 MHz technology
• Wide range of tags and
accessories
• Ideal RFID antennas for
material handling,
packaging machines,
and plant construction
7. IO-Link accessories / connection technology

• USB interface for connecting sensors with IO-Link capability to a PC

• Bluetooth adapter for IO-Link sensors and masters
• Repeater for increasing the range
• Data splitter to integrate IO-Link sensors in old installations
• Converter for converting standard signals to IO-Link and vice versa
IO-Link accessories for signal evaluation,
signal forwarding, sensor monitoring and
parameter setting.
8. IO-Link - power supply

• Diagnosis of whether and which fuses have tripped

• Diagnosis of the reason for triggering
• Decentralised resetting of triggered current paths
• Current and voltage measurement
9. IO-Link - displays / signalling

• Smart status visualisation in a modern design

• Innovative visualisation concepts thanks to IO-Link
• Decentralised display of process values
• Decentralised monitoring and switching
10. IO-Link converter

• Reliable signal conversion of analogue measured values in IO-Link

• Reliable output of analogue values via IO-Link
• Perfectly suited for retrofit installations - Integration of non-IO-Link
sensors and actuators into an IO-Link system
The IO-Link converters convert analogue signals into IO-Link signals or vice versa. Perfectly suited
for retrofit installations - integration of non-IO-Link sensors and actuators into an IO-Link system

 Reliable signal conversion of analogue measured values in IO-Link

 Reliable output of analogue values via IO-Link
 Perfectly suited for retrofit installations - Integration of non-IO-Link sensors and
actuators into an IO-Link system
 Compact housing with high protection rating
11. IO-Link software

• Fast and easy integration of intelligent sensors into the PLC world
• Easy, fast and intuitive start-up of 1D/2D code readers, 3D cameras
and RFID readers
• Apps for operation on AS-Interface gateways with fieldbus interface
• Simple, clear representation of the process values
• Shortened set-up time during commissioning
 •Moneo configure: Software for online/offline parameter setting of IO-Link sensors via USB or IO-Link
masters, supporting all IO-Link sensors and actuators.
•Apps: Tools for setting up AS-i masters, IO-Link sensors, code readers, 3D cameras, and RFID heads;
includes apps for logging process data and managing AS-i configurations.

•Parameter setting via Ethernet master •Fast and easy integration of intelligent sensors
•Access to sensors on the field level without PLC participation into the PLC world
•Online and offline activation of the licence possible •No special PC software required
•Scanning of a complex IO-Link network with masters and •PLC connection via fieldbus protocols
devices PROFINET, PROFIBUS, EtherNet/IP and others
•Offline setup of a parameter set based on an IODD
12. IO-Link starter kits

• IO-Link starter kit with 4-port master for a quick start

• Compatible with the IO-Link parameter setting software “moneo
configure SA”
• Start-up package for field bus communication and IIoT applications
with MQTT and JSON for download
• Including IO-Link sensor, plug-in power supply with interchangeable
adapter, Ethernet and sensor cable
•Purpose: Configure intelligent sensors and connect them to PLCs and IT systems.
•IO-Link Starter Kit: Tests IO-Link master communication on a desktop setup.
•moneo configure: Finds all IO-Link masters, provides a plant overview, and centralizes sensor
parameter setting.
•Data Access: Continuous process values are readable via IO-Link.
•IO-Link Master: Acts as a gateway between IO-Link sensors and fieldbus, linking automation
components to IT.
SENS
ORS
Electrical design PNP/NPN; (parameterisable)
Output function normally open / normally closed; (parameterisable)
Special feature Drag chain suitability
Operating voltage[V] 10...30 DC
Switch point IO- 1.4...7; (parameterisable)
Link[mm]
Measuring range IO- 0.75...7.5
Link[mm]

Linearity error IO- ± 2; (of the final value of the measuring range)
Link[%]
Repeatability IO- ± 1; (of the final value of the measuring range)
Link[%]

Temperature drift ± 10 %; (of the final value of the measuring range)

Electrical design PNP/NPN; (parameterisable)
Output function normally open / normally closed; (parameterisable)
Special feature Gold-plated contacts
Operating voltage[V] 10...30 DC
Switch point IO- 1.13...5.61; (parameterisable)
Link[mm]
Measuring range IO- 0.6...6
Link[mm]

Linearity error IO- ± 3; (of the final value of the measuring range)
Link[%]
Repeatability IO- ± 2; (of the final value of the measuring range)
Link[%]
Temperature drift ± 10 %; (of the final value of the measuring range)
Electrical design PNP
Output function normally open / normally closed; (selectable)
Sensing range[mm] 0.5...40
Special feature Optical setting aid
Medium -25...110
temperature[°C]
Operating voltage[V] 10...30 DC
Sensing range[mm] 0.5...40
Factory setting sensing 25
range[mm]
Real sensing range 25 ± 10 %
Sr[mm]

Hysteresis[% of Sr] 1...15

Switch point drift[% of -10...10
Sr]
Electrical design PNP/NPN; (automatic load detection PNP/NPN)
Output function normally open / normally closed; (selectable)
Sensing range[mm] 12
detection through non-metallic container wall or on
Installation
bypass pipes
Media dry bulk material; liquids

Operating voltage[V] 10...30 DC

Sensing range[mm] 12
Real sensing range 12 ± 10 %
Sr[mm]

Hysteresis[% of Sr] 1...15

Switch point drift[% of -20...20
Sr]
Electrical design PNP
Output function normally open / normally closed; (parameterisable)
Sensing range[mm] 40...300; (Target: 100 x 100 mm)
Operating voltage[V] 10...30 DC; ("supply class 2" to cULus)
Sensing range[mm] 40...300; (Target: 100 x 100 mm)
Blind zone[mm] 40
Angle of aperture 15; (±2)
cylindrical[°]
Max. deviation from ±4
the 90° angle
sensor/object[°]

Resolution[mm] 1
Electrical design PNP
Output function normally open / normally closed; (parameterisable)
Sensing range[mm] 250...3500; (Target: 200 x 200 mm)
Operating voltage[V] 10...30 DC
Sensing range[mm] 250...3500; (Target: 200 x 200 mm)
Blind zone[mm] 250
Angle of aperture 12; (±2)
cylindrical[°]
Max. deviation from ±4
the 90° angle
sensor/object[°]

Resolution[mm] 3
Electrical design PNP/NPN; (parameterisable)
Output function normally open / normally closed; (parameterisable)
Operating principle Hall sensor; (3D function)
Operating voltage[V] 10...30 DC; ("supply class 2" to cULus)
Measuring range[mm] 50; (depending on the application)
Min. field 1
strength[mT]
Resolution[mm] 0,01; (depending on the application)
Current < 20
consumption[mA]
Electrical design PNP/NPN; (parameterisable)
Output function normally open / normally closed; (parameterisable)
Operating principle Hall sensor; (3D function)
Operating voltage[V] 10...30 DC; ("supply class 2" to cULus)
Current < 20
consumption[mA]
Measuring range[mm] 50; (depending on the application)
Min. field 1
strength[mT]
Resolution[mm] 0,01; (depending on the application)
Type of light red light
Housing rectangular with M18 thread
Function principle Through-beam sensor
Operating voltage[V] 10...30 DC
Rated insulation 32
voltage[V]
Current 17
consumption[mA]

Range[m] 15
Max. light spot 800
diameter[mm]
Type of light red light
Housing rectangular
Special feature Background suppression
Function principle Diffuse reflection sensor
Operating voltage[V] 10...30 DC
Current 22; ((24 V))
consumption[mA]
Range[mm] 2...200; (white paper 200 x 200 mm)
Range on white object 2...200
(90 % remission)[mm]
Range on grey object 4...200
(18 % remission)[mm]
Range on black object 8...200
(6 % remission)[mm]
Max. light spot 8
diameter[mm]
Type of light red light
Detection range <2
hysteresis[%]
Special feature Background suppression
Operating voltage[V] 10...30 DC; ("supply class 2" to cULus)
Current 75; (24 V)
consumption[mA]
Max. light spot 5
diameter[mm]
Light spot dimensions 2m
refer to
Background < 20
suppression[m]

Measuring range[m] 0.03...2

Sampling rate[Hz] 33
Type of light red light
Detection range < 2.5
hysteresis[%]
Special feature Background suppression
Operating voltage[V] 10...30 DC; ("supply class 2" to cULus)
Current 75; (24 V)
consumption[mA]
Max. light spot 5
diameter[mm]
Light spot dimensions 2m
refer to

Background < 20
suppression[m]
Measuring range[m] 0.03...2
Sampling rate[Hz] 33
Electrical design PNP
Output function 3 x normally open / normally closed; (selectable)
Operating principle magnetic
Application angle of rotation detection absolute
Operating voltage[V] 10...30 DC
Current < 40
consumption[mA]
Detection zone[°] 360
Accuracy[°] ±1
Resolution[°] 0.1
Temperature drift[°/K] 0,02
Repeatability[°] 0,1
Electrical design PNP
Output function 2 x normally open
Operating principle magnetic
Application angle of rotation detection absolute; position control
Operating voltage[V] 20...30 DC
Current < 40
consumption[mA]
Detection zone[°] 360
Resolution[%] 0,1; (preset value)
Accuracy[°] ±1
Temperature drift[°/K] 0,02
Repeatability[°] 0,1
Measuring range
0...250 bar 0...3620 psi 0...25 MPa
Process connection threaded connection G 1/4 internal thread
Special feature Gold-plated contacts
Measuring element metallic thin film cell
Pressure rating
500 bar 7250 psi 50 MPa
Operating voltage[V] 18...30 DC; (to SELV/PELV)
Switch point < ± 0,5
accuracy[% of the
span]
Repeatability[% of the < ± 0,1; (with temperature fluctuations < 10 K)
span]

Response time[ms] < 3

Delay time 0...50
programmable dS,
dr[s]
Measuring range
-1...10 bar -14.5...145 psi -100...1000 kPa -0.1...1 MPa
Process connection threaded connection G 1/4 internal thread
Special feature Gold-plated contacts
Media liquids and gases
Pressure rating
75 bar 1087 psi 7.5 MPa
Operating voltage[V] 18...36 DC; (to SELV/PELV)
Current < 50
consumption[mA]
Switch point < ± 0,5
accuracy[% of the
span]
Repeatability[% of the < ± 0,1; (with temperature fluctuations < 10 K)
span]

Delay time 0; 0,2...50

programmable dS, dr[s]
Measuring range
1...20 l/min 0.06...1.2 m³/h
threaded connection 1/2"
Process connection
NPT internal thread DN8

Special feature Gold-plated contacts

Media water
Pressure rating[MPa] 1.2

Operating voltage[V] 18...30 DC

Accuracy (in the ± 2 % MEW
measuring range)
Repeatability ± 0,5 % MEW
Response time[s] 1; (dAP = 0)
Damping process 0...5
value dAP[s]
Measuring range
5...100 l/min 0.3...6 m³/h
Process connection threaded connection Rc 3/4 internal thread DN20
Special feature Gold-plated contacts
Media water; glycol solutions; coolants
Pressure rating[MPa] 1.2
Operating voltage[V] 18...30 DC
Current < 30
consumption[mA]
Accuracy (in the ± 2 % MEW; (water)
measuring range)
Repeatability ± 0,5 % MEW
Response time[s] 1; (dAP = 0)
Damping process 0...5
value dAP[s]
Electrical design PNP/NPN; (parameterisable)
Continuous level measurement behind non-metallic and
Application
non-conductive surfaces
Media dry bulk material; aqueous solutions; oils
Cannot be used for highly adhesive media

Operating voltage[V] 10...30 DC; (IO-Link: 18...30 DC)

Current < 50
consumption[mA]
Measuring range[mm] < 200
Repeatability[% of the 2
final value]
Offset deviation[% of 4
the final value]
Resolution[% of the 1
final value]

Response time[ms] 1300

Probe length L[mm] 100...1600
Process connection threaded connection G 3/4 external thread
Special feature Gold-plated contacts
Media Liquids
Pressure rating[bar] 16
Operating voltage[V] 18...30 DC
Current < 30
consumption[mA]
Probe length L[mm] 100...1600
Active range A[mm] L-40; (when set to oil and oil based media: L-60)
Inactive range I1 / 30 / 10; (when set to oil and oil based media: 30 / 30)
I2[mm]
Sampling rate[Hz] 4

Repeatability[mm] ±5
Measuring error[mm] ±7
Offset error[mm] 5
Resolution[mm] 1
Measuring range Dynamic response T05 / 1/3
T09[s]
-50...150 °C -58...302 °F
Process connection clamp adapter Ø 6 mm
Installation length 100
EL[mm]
Measuring element 1 x Pt 1000; (to DIN EN 60751, class A)
Media liquids and gases
Pressure rating[MPa] 16
Operating voltage[V] 18...32 DC; ("supply class 2" to cULus)
Current < 50
consumption[mA]
Measuring range
-50...150 °C -58...302 °F
Resolution of 0.04
analogue output[K]
Precision analogue ± 0,3 + (± 0,1 % MS)
output[K]
Measuring range[°C] -50...150
Process connection threaded connection G 1/4 external thread
Installation length 150
EL[mm]
Special feature Gold-plated contacts
Measuring element 1 x Pt 1000; (to DIN EN 60751, class A)
Media liquids and gases
Pressure rating[MPa] 30
Operating voltage[V] 18...32 DC; ("supply class 2" to cULus)
Current < 50
consumption[mA]
Resolution of 0.04
analogue output[K]
Precision analogue ± 0,3 + (± 0,1 % MS)
output[K]
Dynamic response T05 1 / 3
/ T09[s]
 1...10000; (parameterisable; Factory setting: 1024)
Resolution
resolution
Shaft diameter[mm] 10
Function principle incremental
Detection system magnetic
Operating voltage[V] 4.75...30 DC
Current < 350
consumption[mA]
Accuracy[°] 0.1
Max. revolution, 12000
mechanical[U/min]
Max. starting 1
torque[Nm]
 1...10000; (parameterisable; Factory setting: 1024)
Resolution
resolution
Shaft diameter[mm] 6
Function principle incremental
Detection system magnetic
Operating voltage[V] 4.75...30 DC
Current < 350
consumption[mA]
Accuracy[°] 0.1
Max. revolution, 12000
mechanical[U/min]
Max. starting 1
torque[Nm]
Electrical design PNP/NPN; (parameterisable)
Output function normally open / normally closed; (parameterisable)
Sensing range[mm] 8
Special feature Gold-plated contacts
Operating voltage[V] 10...30 DC
Current < 15
consumption[mA]
Start-up delay[s] 0...15; (In steps of: 1 s; Default: 10 s)
Max. damping 60000
frequency[Imp/min]
Measuring 1...32000
range[Imp/min]
Setting 3...24000
range[Imp/min]

Hysteresis[% of Sr] 10
Hysteresis[% of Sp] 10...30
Electrical design PNP/NPN
Output function normally open / normally closed; (parameterisable)
Sensing range[mm] 10
Nominal voltage DC[V] 10...36
Current < 22
consumption[mA]
Setting 5...3600
range[Imp/min]
Hysteresis[% of Sr] 10
Start-up delay[s] 0...30
Max. damping 18000
frequency[Imp/min]
Number of 2
measurement axes
Angular range[°] ± 180
Function principle static
9.2...30 DC; (voltage output: 12...30 DC; IO-Link: 18...30
Operating voltage[V]
DC)
Current 90; (24 V DC, 25 °C)
consumption[mA]

Measuring range of 3200

vibration[mm/s]
Accuracy[°] ≤ ± 0,5; (absolute)
Hysteresis[°] ≤ ± 0,05
Repeatability[°] ≤ ± 0,1
Resolution[°] 0.05
Number of 2
measurement axes
Angular range[°] ± 45
Function principle static
9.2...30 DC; (voltage output: 12...30 DC; IO-Link: 18...30
Operating voltage[V]
DC)
Current 100; (24 V DC, 25 °C)
consumption[mA]

Limit frequency[Hz] 0.5...10; (parameterisable)

Accuracy[°] ≤ ± 0,01; (absolute)
Hysteresis[°] ≤ ± 0,05
Repeatability[°] ≤ ± 0,01
Resolution[°] 0.01
Operating voltage[V] 19.2...28.8 DC
Current < 50
consumption[mA]
Distance to the ID tag[mm]
read : ≤ 60
static
referred to 30 mm coin tag; I-
CODE SLI

Operating voltage[V] 18...30 DC

Current < 250
consumption[mA]
Power 4.8
consumption[W]
Transmission power 120; (maximum: 200 mW)
ERP[mW]
Image resolution[px] 1280 x 960
Max. reading rate [Hz] 40
Special feature polarisation filter
Operating voltage[V] 18...30 DC
Current < 400; (18 V DC typical)
consumption[mA]
Operating > 85
distance[mm]
Field of view size[mm]
Operating distance field of view
85 28 x 21
300 92 x 69
500 152 x 114
1000 302 x 227

Image resolution[px] 1280 x 960

Image resolution[px] 1280 x 960
Max. reading rate [Hz] 40
Operating voltage[V] 18...30 DC
Current < 380; (18 V DC typical)
consumption[mA]
Field of view size[mm]
Operating distance field of view
200 38 x 29
300 58 x 43
500 96 x 72
1000 192 x 144
1500 288 x 216
2000 384 x 288
Operating distance[mm] > 200

Image resolution[px] 1280 x 960