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Training module on HVAC

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29 views30 pages

Training module on HVAC

Uploaded by

kowshik.qa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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Topic: Operation, Maintenance

& Qualification of HVAC System

Presented By:
Md. Mizanur Rahman Chowdhury.
DGM, Engineering
The ACME Laboratories Ltd
Out line
# What Can HVAC do?

# HVAC application

# HVAC Design Considerations

# Air Handling unit (AHU) details

# Clean room class and particle count

# Air lock and its application

# HVAC Maintenance

# HVAC Qualification and Validation

# HVAC Inspection
What can HVAC do?

1. Control airborne particles, dust and microorganism-thru


air filtration using HEPA
2. Maintain room Pressure(delta p)
3. Maintain space moisture(RH)
4. Maintain space Temperature

What HVAC can’t do?


HVAC Applications
# Biotech

# Pharmaceutical

# Medical Devices

# Food and Beverage

# Hospital

# Semiconductors

# Electronics
HVAC Design Considerations
# HVAC?

# Contamination

# Layout

# Airflow

# Filtration

# Environmental Requirements

# Air Handling Systems


HVAC components
Schematic of Air handling unit
Once thru Air Schematic
Recirculation Air schematic
Temp. & RH Control Technique
Clean room Class
Airborne Particulate Classification
Air Change/hour
Grade No. of air changes/h

D 5-48

C 60-90
More
B 240-480 than
A 240-480 20/hour
Definition of Airlock
Types of Airlock
Types of Airlock
Types of Airlock
HVAC Parameter Monitoring &
Frequency
HEPA & ULPA Filters
Room data sheet
HVAC Maintenance
Typical Parameters to be included in
Qualification
Typical Parameters to be included in
Qualification
Test frequency for Validation
Test frequency for Validation

Temperature Verify Required 12 Months Documented


evidence
Relative Humidity( RH Verify Required 12 Months Documented
%) evidence
Room layout of a Clean room
Room layout of a Clean room
Inspection of HVAC system
1. Schematic drawing
2. VMP
Schedule of qualification and re qualification

3. Qualification and Validation


Protocol and Report
o Parameter : Diff Pressure ; Particle count ; Air velocity ;
Air changing ; RH ; Temp ; Microbiological
o Leak test of HEPA Filter
Inspection of HVAC system
4. Monitoring
PM (Preventive Maintenance)
o Schedule
o Log book (Cleaning and changing of filter ; monitoring of
manometer )
o Calibration status of equipment (manometer ; gauge ;
Hygrometer ; Thermometer ; Particle counter ; Anemometer)

EM (Environmental Monitoring)
o Physical : Diff Pressure ; Particle count ; RH ;
Temperature
o Microbiological (settling plate ; contact plate ; air sampler)
o Trend analysis

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