Megersa food processing and product development
Megersa food processing and product development
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1. Concept of Food Science and nutrition
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1. Concept of Food Science and nutrition
Food science and Nutrition
Food science and nutrition are related fields that
focus on different aspects of food and health:
-Nutritional
-Food science -Food safety
biochemistry
-Drugs and
-Human physiology -Food Instruments
medicines
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Food science &nutrition con…ed
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Nutrition
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Food can also be classified based on the nutrients it
provides, such as:
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Food can also be classified by water content, with high,
intermediate, and low moisture foods.
Fruits, vegetables, juices, raw meat, fish, and milk are
considered high moisture foods.
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3. THEORETICAL PRINCIPLE FOOD SCIENCE AND
NUTRITION
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Some examples of food science theory include:
Heat transfer
The transfer of heat from a heat source to food is a basic principle
of cooking and food science. Understanding how and how quickly
heat is transferred helps cooks control the cooking process.
Food traceability
A theoretical framework for food traceability can help improve
understanding and the implementation of food traceability
systems.
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Proximate principles
Protein, fat, and carbohydrates are sometimes called proximate
principles because they are oxidized in the body to produce
energy. Food scientists use their knowledge of food science
theory to develop new food products, design processes for
producing them, and evaluate their quality.
Nutrient intake:
The basic principle of nutrition is to provide adequate nutrients
to groups or populations. Scientific evidence is used to
determine recommended nutrient intakes, as well as higher and
lower levels.
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Calories and weight: The amount of food you eat in calories
determines your weight.
The amount of food your body needs is based on your age,
sex, genetics, and activity level.
Eating more calories than your body needs will cause you
to gain weight, and eating less will cause you to lose
weight.
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Nutrition and disease: Nutritional epidemiology is the study of the
relationship between dietary intake and disease.
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4. Chapter four Food product development
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• What
product
Food product development
does the cont…ed
company
The responsibility of productwant?
development team within food
• Are there
company is to discover consumer insights/to identify consumer
want and needs. packagin
g
problems
• Is
machiner
y
technolo
gy
available
?
• Who is
the
product
for? 17
• Are there
Food product development cont…ed
Product
specification
• Ingredient
formulation
• Processing method
• Storage
instruction's
• Shelf life
• Cooking
instructions
• labelling
• Packaging
• Quality parameters
• HACCP 18
Costs and efficiency should be considered.
• Raw material costs.
• Processing cost and yields
• Packaging costs
• Over heads including Labour
• Storage costs
• Transport and distribution costs
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#Common examples of quality characteristics of foods are:
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5. FOOD FORMULATION AND PROCESSING
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Extraction: Extracts edible oils with organic solvents or coffee with
water
Baking: Mixes and heats ingredients to create baked goods
Fermenting: Uses bacteria or yeast to convert sugars into alcohol or
acids. produce foods like cheese, yogurt, and beer
Canning: Seals food in airtight containers and heats it to sterilize for
long-term storage
Food processing also involves process control, which is the
maintenance or change of variables like temperature, pressure,
concentration, and flow rate within specified limits
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Food formulation
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Food formulation cont…ed
products, lactose- free milk etc. are the most common examples of
food formulation.
Food formulation or product development requires a few of
analytical steps to overcome the challenges-
1. Market analysis
2. Product cost and finances
3. Trained personnel
4. Safety assessment
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5. Ingredients
6. Analytical testing
7. Manufacturing feasibility
The emerging trends in food and beverage industry lead to the
development of nutraceuticals, food supplements that culminates in
a healthy living.
Food formulation is a trivial matter, but a better vision, extensive
research, and understanding of body requirements and the
availability of the resources help in product design and
development and this follows a new horizon in food business
sector. 27
Mineral losses in food while cooking
Various food components were examined before and after cooking to
clarify mineral losses (sodium, potassium, phosphorus, calcium,
magnesium, iron, zinc, manganese, copper), and the following findings
were obtained.
Improper processing can affect mineral composition and quality of
bread wheat past, Kore .T et al,(2022).
The mineral contents of cooked meals prepared in large quantities
were around 60-70 percent of those of raw or uncooked foods.
Cooking losses were particularly high in minerals of vegetables.
Among other cooking methods, loss of minerals was largest in
parching, frying, and stewing. 28
6. Food sensory evaluation
Sensory evaluation of food uses our senses to assess and
comprehend the attributes of food products.
It involves a comprehensive taste, smell, sight, touch, and
sometimes hearing analysis.
How to Conduct Effective Sensory Evaluation Testing
Testing Room: A well-lit, odour-free, quiet room that minimizes
distractions, typically with individual booths or partitions to isolate
panelists.
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Preparation Area: A separate space from the testing room where
samples can be prepared, coded, and served to panelists without
revealing clues about the sample.
Controlled Temperature and Humidity: To maintain the
consistency of samples and the comfort of panelists.
White Lighting: To avoid color bias during evaluation.
Water and Neutral Crackers: For cleansing the palate between
samples.
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Sensory analysis of food provides valuable insights into the
organoleptic characteristics of various food items.
“Organoleptic” refers to the attributes of food that our senses
can perceive. The analysis helps identify the factors
contributing to a food product’s success or failure in the
market.
Taste: distinguish between primary flavours like sweet, sour,
bitter, salty, and umami.
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Smell: The aroma of food is a significant factor that influences our
perception of taste. The volatile compounds released when we
smell food contribute to our dining experience.
Sight: The appearance of food is the first thing that captures our
attention. Vibrant colors, attractive plating, and appealing visuals
can whet our appetite and enhance our enjoyment of a dish.
Texture: The texture of food determines how it feels in our mouths.
Whether it’s the crunch of a potato chip, the creaminess of ice
cream, or the tenderness of a steak, texture greatly influences our
eating experience.
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Difference Tests:
These tests are designed to determine if there is a detectable
difference between two or more products.
Triangle Test: Participants are given three samples, two of which
are identical, and asked to identify the odd one out.
Duo-Trio Tests: Participants are presented with a reference sample
and then two other samples (one identical to the reference and one
different) and are asked to pick the one that matches the reference.
Paired Comparison Test: Participants are given two samples and
asked to determine which one has more of a specific attribute.
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• Descriptive Tests:
• These tests provide detailed information about the specific attributes of a product.
• Flavor Profile Test: A trained panel describes and quantifies the flavours in a product.
• Texture Profile Test: A method used to quantify textural attributes such as hardness,
chewiness, and grittiness.
• Qualitative Test: Provides descriptive data about a product without quantification. It
can be narrative or through focus groups.
• Free Choice/Consumer Based: Participants can use their own words to describe a
product.
• Affective Tests:
• These tests measure consumers’ preferences or feelings towards products.
– Paired Preference Test: Participants are given two samples and asked which one
they prefer.
– Ranking Test: Participants rank multiple products based on a specific attribute or
preference.
– Qualitative Test: Provides descriptive data about a product without quantification.
It can be narrative or through focus groups.
– Hedonic Test: Participants rate products on a scale ranging from “dislike
extremely” to “like extremely” to gauge overall acceptance.
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7. FOOD QUALITY AND SAFETY MANAGEMENT
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Food Quality and safety management cont…ed
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What is a hazard?
A hazard is defined as “a biological, chemical, or physical agent
in, or condition of food, with the potential to cause an adverse
health effect.”
The term “condition” also includes aspects related to the properties
of food. Examples are its consistency and form, which may cause
choking, and the nutritional composition of the food, such as infant
formula, where excess or lack of a nutrient may endanger health.
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At the hazard analysis step, each hazard is to be evaluated for its
degree of risk and is classified as significant or not significant.
Risk is defined as a function of the probability of an adverse
health effect and the severity of that effect, consequential to (a)
hazard(s) in food.
So, in the context of HACCP and ensuring safety of products, for
evaluating risks, two types of information need to be considered:
(1) likelihood of occurrence of the hazard in the food and
(2) the health consequences.
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Determine the critical control points (CCPs).
In general, the CCP refers to the step in the operations at which
control is essential to eliminate, reduce or maintain a hazard at an
acceptable level.
A condition for a step to be considered as a CCP is the fact that it
should be possible to effectively monitor the step.
Critical limits are basically limits of acceptability or
unacceptability of control parameters.
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Therefore, they should always refer to the monitoring parameters.
Depending on the type of hazards and control measures, the nature
of critical limits may be different. They are values such as pH, aw,
temperature, time (or flow rate), salinity, level of chlorine,
overpressure, etc.
Monitoring can be a physical measurement, visual inspection or
chemical analysis.
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Establishing corrective actions.
• When applying the HACCP system, specific corrective actions
must be developed at each CCP in order to deal with deviations
when monitoring shows loss of control (the actions to be taken
when the results of monitoring at the CCP indicate a loss of
control).
• Verification refers to the application of methods, procedures, tests
and other evaluations, in addition to CCP monitoring, to determine
compliance with the HACCP plan.
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Good laboratory practice (GLP
Good laboratory practice (GLP) is a quality system which intends to
ensure, through careful and accurate documentation, covering all
aspects of a study and of its environment, the quality, integrity and
reliability of safety data.
GLP is based on four pillars which have to support the
implementation and daily observance of its Principles:
• The Management,
• The Quality Assurance,
• The Study Director, and
• The National Compliance Monitoring Authority (NCMA)
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Why does food safety matter?
Public health
Foodborne illness
Carcinogens
nutrition 45
ACKNOWLEDGEMENTS
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