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Box Kaizen

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13 views

Box Kaizen

Uploaded by

jivansh.v3
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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Amtek Baddi

Welcomes
All Esteemed Guests
In
7th Inter Unit Kaizen Conference
06th September 2014
Amtek Baddi
Technology

FORGING BELT DROP HAMMER

Gear Cutting Gleason becel gear cutting

Machining VMC,CNC,Broaching & Mig Welding


Amtek
Group

Key Products Key Customers

Crown Wheel & Tail Pinion Sonalika

Steering Lever Force Motors

Under Bracket Echier Motors


Suspension Arm Ashok Leyland
Torsion Bar Bkt
Gear Blank
KEY PRODUCTS

Crown Wheel &


Pinion
Amtek
Group

Machining
Components

Forging
Components
TEAM MEMBERS
Amtek
Group

Tejveer Mukesh Kumar


KAIZEN THEME
Amtek
Group

To IMPROVE THE PACKING


QUALITY OF PACKING BOX OF
CROWN WHEEL & pinion
WHAT IS THE PROBLEM?

Box Damage in the center


at customer end
Amtek
Group

Box damage at the corner at


customer end
PACKING PROCESS BEFORE
Amtek
Group

Step 1 Plain box Step 2 Making of Box By Step 3 C/W & Pinion
Appling tape Packing

Step 4 Box Packing By Appling tape Step 4 Fold To Protect Pinion


KAIZEN IMPLEMENTATION

BEFORE AFTER
Amtek
Group
PACKING PROCESS AFTER

BOX 1 BOX 2
Amtek
Group

Step 1 Two Separate Box Step 2 C/W & Pinion Packing Step 3 Fold To Protect Pinion

BOX 2

BOX 1

Step 4 Closing of Box 1 with Box 2 without tape


BRAINSTORMING

We
implemented We didn’t had
Good Kaizen . any immediate
Problem still solution to it
there
Amtek
Group
WHY WHY ANALYSIS

WHY 1 •BOX DAMAGE AT CUSTOMER END

WHY 2 •DUE TO LESS STRENGTH ON CORNER AND IN CENTER


Amtek
Group

BOX 2
WHY 3 •DUE TO GAP IN BOX AFTER PACKING

BOX 1

WHY 4 •PINION HEIGHT IS MORE THAN CROWN

Kaizen Idea
To Provide extra strength to box at the
corner & in the center
KAIZEN IMPLEMENTATION

Box 2 Double the


strength as Box 1 Ply=7
& Box 2 Ply=7 Total
BOX 2 strength at the corner
is=14 ply
Amtek
Group

BOX 1

4
KAIZEN IMPLEMENTATION

BEFORE AFTER
Amtek
Group
THANKS !

Presentation done by
AMTEK _ DIAMOND ……..

24

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