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CRYSTAL
DEFECTS Material Science
2021-2022 Fall PART I Week-5 INTRODUCTION CLASSIFICATION OD-1D DEFECTS INTRODUCTION
• A real crystal does not exist in nature
• All crystals have some defects. • The defects are not bad!, they are intentionally introduced to the material’s structure to alter different properties. • Adding alloying element to a metal (solid solution) is a way of introducing crystal defect. DEFECTS CAN INTERACT WITH EACH OTHER • Impurities interact with dislocations or vacancies may interact with dislocations. • It is important to note that defects inevitable since all manufacturing processes are always far from thermal equilibrium and take place at finite temperatures. (>0K) A LOT OF PROPERTIES ARE CONTROLLED OR AFFECTED BY •DEFECTS Electrical and thermal conductivity in metals (strongly reduced by point defects) • Electronic conductivity in semi-conductors (controlled by substitutional defects) • Diffusion (controlled by vacancies) • Ionic conductivity (controlled by vacancies) • Plastic deformation in crystalline materials (controlled by dislocations) • Color (affected by defects) • Mechanical strength (strongly depended on defects) POINT DEFECTS (0-D) • Self-interstitial: Extra atoms (same atoms) occupies a place outside the normal lattice position (interstitial sites). • It may be the same type of atom as the others (self-interstitial) or an impurity (foreign- interstitial) atom. • The lattice region distorted around the interstitial atom. • The formation of this defect is not highly possible (since high energy required) and it exists in very small concentrations. POINT DEFECTS (0-D) • Vacancies: A vacancy is produced when an atom is missing from its original lattice site. • Vacancies are extremely important since moving atom is a big deal. This is the reason why we heat up iron and steel during sword making. • Vacancy defect puts the neighboring atoms under tension. • Due to the reduction in number of atoms in the crystalline solid, vacancy defect results in the reduction of density. However, hardness of the solid may increase. • It is not possible to create such a material that free of these defects. EQUILIBRIUM NUMBER OF VACANCIES EXAMPLE IMPURITIES IN SOLIDS • Impurities or foreign atoms may be present in metals as crystalline defects. • The addition of impurity atoms to a metal results in the formation of solid solution. • Substitutional solid solution: One atom (parent atom) is replaced by a different atom • Interstitial solid solution: An extra atom is inserted into the lattice structure at a normally unoccupied position. IMPURITIES IN SOLIDS • If atomic radius of impurity is much smaller than that of host atom, interstitial solid solution forms. • Even small amounts of solute can affect the electrical and physical properties of the solvent. • Many metal alloys are solid solutions. • Carbon forms an interstitial solid solution when added to iron. (Rcarbon<<<Riron). • Much of the steel used in construction, for example, is a solid solution of iron and carbon. • Iron: solvent • Carbon: solute SUBSTITUTIONAL SOLID SOLUTION RULE • For substitutional solid solutions, there are four rules that determine the solubility; • The size difference between the solute and solvent must be no greater than 15%.
• The crystal structures of the two species must be the same.
• The valence of the two species must be similar. • The electronegativity of the two atomic species must be comparable. If all of four rules are satisfied, complete solubility occurs Otherwise, those atoms will only create a substitutional solid solution with incomplete solubility. EXAMPLE OTHER POINT DEFECTS • These defects can be found in two different forms in ionic solids: • Schottky Defect: Both anion and cation is missing from the lattice. It occurs in compounds with ions of the same size. • Overall electrical neutrality is maintained. • Density reduces because of the vacancies. • Frenkel Defect: Ion jumps from a normal lattice point to interstitial sites leaving behind a vacancy. It occurs in compounds with ions of different size. • Vacancy+interstitial combination • Overall electrical neutrality is maintained. (dielectric constant changes) • Density is maintained since no atom leaves the solid. LINE DEFECTS-DISLOCATIONS LINE DEFECTS (DISLOCATIONS) • Line defects (one-dimensional defects) are also called Dislocations. • They occur in high densities and strongly influence the mechanical properties of material. • Dislocations are dynamical defects since they move under shear stress. • The movement of dislocations cause plastic deformation in metallic materials. • Dislocations are classified as • Edge dislocation (Orowan dislocation) • Screw dislocation Many dislocations in crystalline materials have both edge and screws components; these are mixed dislocations. EDGE DISLOCATION (TAYLOR-OROWAN DISL.) • An edge dislocation occurs due to the introduction or elimination of an extra row of atoms. • This line DC is called a positive edge dislocation. • A negative edge dislocation would be obtained by inserting the extra plane of atoms below plane ABCD. DISLOCATION MOTION • Dislocation motion is analogous to moving a rug over a floor by introducing a ruck on one edge. • Pushing the ruck to the other edge moves the carpet by the width of the ruck. • For a crystal, the size of the "ruck" is the distance between the atom planes, about 0.4 nm. • This process may be repeated many times to achieve the desired shear displacement between the rug and the floor with less work than sliding the carpet in one go. SCREW DISLOCATIO N • Cutting in a perfect crystal along a plane under applying a shear stress can be seen in Figure (a). • After this cutting, the screw dislocation is formed parallel to the direction in which the crystal is being displaced because of a shear stress (Figure (b)). • The symbol ↻ sometimes used to represent screw dislocation. • The atoms represented by the blue circles have not yet moved from their original position. • The atoms represented by the red circles have moved to their new position in the lattice and have reestablished metallic bonds. • The atoms represented by the green circles are in the process of moving. • Only a portion of the bonds are breaking at any BURGERS VECTOR AND BURGERS CIRCUIT • Dislocations are characterized by the Burgers vector (b) (the direction and magnitude) • It is a displacement vector that closes the loop (Burgers circuit) when counting over a certain number of lattice steps around the defect. • Burgers vector connects the failure of the start and end points. • If you have a perfect crystal, we start/end at the same lattice point. EDGE DISLOCATION BURGERS VECTOR AND BURGERS CIRCUIT
Edge dislocation: Burgers vector Screw dislocation: Burgers vector is
is perpendicular to the parallel to the dislocation line MIXED DISLOCATION • Mixed dislocation: Dislocations exhibiting both edge and screw characteristics are known as mixed dislocations. • These are the dislocations mostly encountered in real crystals. • It is very difficult to have pure edge or pure screw dislocations. • The Burgers vector for the mixed dislocation is neither perpendicular nor parallel to the dislocation line. BURGERS VECTOR AND BURGERS CIRCUIT •The Burgers vector and dislocation line are perpendicular for edge dislocations, • parallel for screw dislocations • and neither perpendicular nor parallel for mixed dislocations
A Practical Workshop Companion for Tin, Sheet Iron, and Copper Plate Workers: Containing Rules for Describing Various Kinds of Patterns used by Tin, Sheet Iron, and Copper Plate Workers, Practical Geometry, Mensuration of Surfaces and Solids, Tables of the Weights of Metals, Lead Pipe, Tables of Areas and Circumferences