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Lesson 2.
Routine check-up of tools and equipment. Faulty -an unattractive or unsatisfactory feature, especially in a piece of work or in a person's character.
Fatigue -weakness in materials,
especially metal, caused by repeated variations of stress. Slack -not taut or held tightly in position; loose.
Slippage -failure to maintain an
expected level, fulfill a goal, meet a deadline, etc.; loss, decline, or delay; a falling off. What I need to know? A functional irrigation system does not come for free. Materials, tools, and equipment are expensive and is considered as an investment. Aside from being expensive, irrigation structures, on the other hand, needs to be maintained, and if it's not available, it needs to be constructed. However, it is important to consider that the additional cost incurred in buying, construction, and installation of these materials, tools and equipment, and structures could eventually make work easier, more efficient, and can save you from unnecessary labor, cost, and failure. At the end of the lesson, you must be able to: 1. Identify common faults of farm tools and equipment, and 2. Conduct routine check-ups of tools and equipment. Why do we need to have routine check-ups of materials, tools and equipment? - Checking of hand tools and equipment is part of the preventive maintenance activity. This will help in making the tool and equipment prolong its service life, but most importantly, it will provide a safe working environment for the user by preventing accidents and making them more productive by being efficient. In checking tools and equipment, it is important to know what to check, how to check, and why this activity should be followed properly. Causes of faulty hand tools - The first thing that should be checked when using a tool or equipment is whether the tool is faulty or is safe to use. The most common causes of faulty tool are as follows. 1. Manufacturer’s defect - A newly bought hand tool or equipment does not mean it is safe to use. It can be defective sometimes. The reason for this is that the tools did not meet the standard, or the materials used are poor quality when the tools are being produced. Some manufacturers offer warranty for their tools but some do not. 2. Metal fatigue - Although hand tools and equipment were designed to perform a specific task, they are destructible. Metal fatigue is developed from overuse or by too much imposition of force.
Remember : tools and equipment
have their limits too. 3. Human error - Human error is perhaps the most common reason why tools and equipment become unserviceable. Using a wrong tool for a job is an example of human error. Another is not maintaining and organizing the tools every after use. All these things boil down to wrong habits and attitudes of the user which need to be corrected. 4. Natural wear and tear - A tool can be manufactured perfectly, used and maintained properly but through time becomes faulty. This is because tools and equipment especially those with moving parts will wear naturally over time. Common faults of tools. When checking, it is important to know what to check. Below are examples of the common faults of hand tools. 1. Cleaning tools - Wire and fiber brush must be tightly fit and securely intact on its recess. Fade brushes indicate overuse. 2. Cutting tools - Overuse dull teeth of the cutting edge of tools such as saws. Dull hacksaw blades should be replaced and cutting edges of saw and scissors should be sharpened. 3. Loosening and Tightening tools - Jaws of wrenches should be checked. A slack jaw of wrenches will result to slippage and or damage of materials. 4. Measuring tools - Bent, broken, or dirty measuring tool will provide a measurement that is not accurate. After performing checking of tools and equipment, it is important to tag the defective ones to inform other users that the tool is defective and is not safe to use. Never use tools that are tagged as defective. - Preventive maintenance of farm tools. Hand tools are designed for tough work. However, they are destructible. Follow this simple guide to prolong the service life of tools. 1. Check tools regularly - Defective tools should be tagged properly or disposed. 2. Replace replaceable parts of tools if needed. 3. Clean tools especially after use and apply oil to moving parts and wipe oil on surfaces to prevent rust. Do not apply oil on tool handles. 4. Always keep tools properly and well organized. Pre-operational inspection of irrigation pumps Pre-operational inspection of equipment prior to every use will reduce the chance of equipment being operated in an unsafe condition. This makes easier to spot and deal with maintenance issues early before they turn into a problem causing downtime, equipment damage, or expensive repairs. Unsafe machinery can also cause injury to the operator or other workers and damage to facilities or products. 1. Begin with a visual check of the work area. Is it level or clear of obstructions and overhead wires? Is there any evidence of fluid leaks? Are there other people in the area? 2. Walk around the equipment. Note any wear and or damage to hoses, attachments, chains, wheels, electrical wires, guards, etc. Are there any loose or missing parts, frayed or worn belts?
3. For pumps run with fossil-fueled
engines, check engine fluid levels including fuel oil level and water level if the engine running the pump has a radiator. 4. Connections on the suction pipe and pump should be filled with water. Airtight joints and connections are important on the suction pipe.
5. Start the pump and observe for
unusual noise. If unusual noise is observed, turn off the pump. Any defects observed during pre-operational checkup should be reported immediately to the authorized person.