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Fundamentals of natural gas processing
Fundamentals of natural gas processing: Gas treat
•Purification processes: • Acid gas removal processes: Figure 10.1 summarizes some commercially available methods and groups them into the generally accepted categories. • Important considerations: • Type and concentration of impurities and hydrocarbon composition of the sour gas. • Temperature and pressure at which the sour gas is processed. • Specifications for the outlet gas, the acid gas, and liquid products. •Chemical absorption processes: In solvent absorption, the two major cost factors are the solvent circulation rate, which affects both equipment size and operating costs, and the energy requirement for regenerating the solvent per quantity of acid gas removed. • Amines: Amines are compounds formed from ammonia (NH3) by replacing one or more of the hydrogen atoms with another hydrocarbon group. • Primary amines: Most reactive. The replacement of a single hydrogen atom produces a primary amine. •Common amines: • Monoethanolamine (MEA): is a primary amine. It is the strongest base of the amines used in gas treating and thus the most reactive for acid gas removal. It has the advantage of a high solution capacity at moderate concentrations and is generally used for gas streams with moderate levels of CO2 and H2S when complete removal of both impurities is desired. • Diethanolamine: DEA, a secondary amine, is a weaker base and less reactive than MEA. Compared with MEA, it has a lower vapor pressure and thus, lower evaporation losses. It can operate at higher acid gas loadings. • Methyldiethanolamine: MDEA, a tertiary amine, can be used to selectively remove H2S to pipeline specifications while “slipping” some of the CO2. As noted previously, the CO2 slippage occurs because H2S hydrolysis is much faster than that for CO2, and the carbamate formation reaction does not occur with a tertiary amine. •Operation considerations: • Corrosion: • Stainless steel: To prevent corrosion, a number of measures are often taken but using stainless steel for wetted parts is often the most cost effective. • Carbon steel: Carbon steel piping and equipment in amine systems often form a thin oxide or sulfide layer, which helps protect the steel from further corrosion. Lowering the rich amine fluid velocity is often effective in helping to maintain this protective layer. The type of layer formed is thought to be a function of the relative amount of H2S and CO2 in the system. In general, higher amounts of CO2 promote the formation of an oxide layer and above a certain H2S level, a stable sulfide layer is formed. • Solution foaming: Foaming of the liquid amine solution is a major problem because it causes poor solution distribution and increased solution holdup with resulting carryover and off spec gas. The best remedy to foaming is to have properly designed and operating inlet separators and filters to remove the offending materials.