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BATCH 06 SECOND REVIEW-1

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1050 SAKTHIVEL S
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4 views

BATCH 06 SECOND REVIEW-1

Uploaded by

1050 SAKTHIVEL S
Copyright
© © All Rights Reserved
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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EXPERIMENTAL STUDY ON THE MACHINING PARAMETERS

OF IN718 PRECIPITATION-HARDENING NICKEL-CHROMIUM


ALLOY SYNTHESIZED BY WIRE ASSISTED ADDITIVE
MANUFACTURING PROCESS (WAAM)
By
SRIVATSAV R (113219081065)
RAHUL RAJ G (113219081046)
SANTHOSH S (113219081055)
SAKTHIVEL S (113219081050)
Under the guidance of

Dr. R. Geetha
ASSISTANT PROFESSOR
Department of Mechanical Engineering
Velammal Engineering College
PROBLEM IDENTIFICATION

• The present work focusses on wire-arc additive manufacturing


(WAAM) and highlights the key points and merits of it.

• It also emphasis the developments in WAAM, especially on alloys and


composite.

• The effect of process parameters related to heat generation, material


flow is explored.

• Microstructural, mechanical characterization and defects associated


with WAAM are the key highlights of the present work.
OBJECTIVE OF THE PROJECT

• To study the machining parameters of inconel718 Ni Cr alloy synthesized by WAAM


process.
• To Integrate The Advancement Of Production Specifically For Fourth Industrial
Revolution (Industry 4.0)
LITERATURE SURVEY
Author Journal /Year of publication Title of the paper Observation/Key findings
Chuanchu Su, Xizhang Applied Surface Science/12/2018 Effect of heat input on microstructure  The macroscopic appearance
Chen, Chuang Gao, and mechanical properties of Al-Mg and microstructure of samples
Yangfan Wang alloys fabricated by WAAM with thick walls made of Al-
Mg were investigated using
optical methods.

Z. Al-Nabulsi, J.T. Construction And Building Materials/07/2020 Mechanical and X ray computed  The mechanical characteristics
Mottram, M. Gillie, N. tomography characterisation of a of Union K 40 - GMAW steel
Kourra, M.A. Williams WAAM 3D printed steel plate for that are 3D printed are
structural engineering applications identified and assessed in
comparison to measured values
of EN 8 carbon medium steel.

Leandro Joao Da Journal of Manufacturing Science and Effect of O2 content in argon-based  By examining cathodic spot
Silvaa,Fernando Matos Technology/02/2021 shielding gas on arc wandering in behaviour during Gas Metal
Scottia, Diandro WAAM of aluminium thin walls Arc (GMA-AM) depositions
Bailoni Fernandesa using high-speed videography,
the impact of O2 content on arc
wandering was evaluated.
LITERATURE SURVEY

Author Journal /Year of publication Title of the paper Observation/Key findings


Oleg Panchenko, Materials and Design/06/2020 A high-performance WAAM  Improved metal deposition
Dmitry Kurushkin, process for Al–Mg–Mn using rates are necessary for
Igor Mushnikov controlled short-circuiting metal higher performance, but
transfer at increased wire feed rate doing so means more heat
and increased travel speed input, which hurts the
manufacturing process

Nataliia cherovol, IRP/ 2020 Development of low-cost  This essay focuses on the
bert lauwers, Patrick production process for prototype several processes needed to
van rymenant components based on Wire and transform the current Gas
Arc Additive Manufacturing Metal Arc Welding
(WAAM (GMAW) technology into a
WAAM technique that is
both economical and
effective.
J.R. Kennedy, A.E. ADDITIVE MANUFACTURING The potential for grain refinement  Two cubic nitride phases,
Davis, A.E. of Wire-Arc Additive TiN and ZrN, were
Caballero, S. Manufactured (WAAM) Ti-6Al- examined as prospective
Williams, E.J. 4V by ZrN and TiN inoculation grain refining inoculants in
Pickering order to lower the size of
the solidified -grains, refine
their columnar shape, and
randomise their texture.
STATUS OF EXPERIMENTAL WORK

• Material purchase started


• Literature survey on process
• Places of experimental work to be conducted are under survey
• Characterization tests to be conducted are under study.
METHODOLOGY
INCONEL 718 WIRE FORM
WAAM SET-UP MACHINE
PLAN OF ACTION
Activity Months
0 1 2 3 4 5 6 7 8 9 10 11 12
Collection of Raw materials X X X
Literature survey X X X
Study of Synthetization process X X X
Fabrication process X X X X

The fabricated components are


tested for basic mechanical
components
Characterization test

Publication in Conference
Papers
Report Preparation &
Consolidation
Submission of Final Report
REFERENCES

1) J.R. Kennedy, A.E. Davis, A.E. Caballero, S. Williams, E.J. Pickering, P.B. Prangnell,
The potential for grain refinement of Wire-Arc Additive Manufactured (WAAM) Ti-
6Al-4V by ZrN and TiN inoculation,ADDITIVE MANUFACTURING,021-
02938,2021
2) Nataliia cherovol, bert lauwers, Patrick van rymenant, Development of low-cost
production process for prototype components based on Wire and Arc Additive
Manufacturing (WAAM), IRP,02-034567,2020
3) Oleg Panchenko, Dmitry Kurushkin, Igor Mushnikov, Arthur Khismatullin, A high-
performance WAAM process for Al–Mg–Mn using controlled short-circuiting metal
transfer at increased wire feed rate and increased travel speed,MATERIALS AND
DESIGN,021-33456,2020.
4) Leandro Joao Da Silvaa,Fernando Matos Scottia, Diandro Bailoni Fernandesa , Ruham
Pablo Reisa , Effect of O2 content in argon-based shielding gas on arc wandering in
WAAM of aluminium thin walls, Journal of Manufacturing Science and Technology,
021-0987,2021

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