Electrical Hardware Presentation Slide All Switch
Electrical Hardware Presentation Slide All Switch
HARDWARE
CONTROL
CONTROL
?
Types of control
Normally in industry we are using different
types of control.
1. On-off control.
2. Sequential control.
4. Motion control.
5. Logical control.
On-off control
It is the simplest method
of control where desire out
put may be on/off depending
upon the input signal stage ,
whether it will allow or block
the signals.
Sequential control
A control system in which the
individual steps are processed in a
predetermined order, progression from one
sequence step to the next being
dependent on define condition being
satisfied. such a system may be time-
dependent, in which the step transition
conditions are functions of time only ; on
external event dependent, where the
conditions are function of input signals
only ; or combination of this(and perhaps
more complex conditions).
Feed back control
A control system which monitors it effect
on the system . It is controlling and modifying its
output accordingly.
Motion control
It is a sub-field of automation, in which
the position and / or velocity of machines are
controlled using some type of devices such
as hydraulic motion, pneumatic motion,
linear actuator or an electric motor, generally
a servo.
Logical control
In control the output devices operate
by the help of logical instruction ,
programming language by microprocessor ,
microcontroller & PLC
Factor
All the control system depending upon two loop.
gate.
Programmable logic control.
Manual control
All the action related to process control and
automation is taken by a operator.
Measure draw backs here is a human
switch
AC
source
EXAMPLE OF MANUAL
CONTROL
Manual Control circuits use
components that require human
interaction in order to operate.
switch
AC
source
Hardware logic control
This was the consider to be the first step
towards automation.
Here contactor and relay together with timer
Reduce space
Energy saving
Less maintenance
Grater reliability
Mechanical control.
Electromechanical control.
Electronics control.
Electrical force
Selector switch
Limit switch
Relay
Contactor
Timer
Sensor
Types of switch Types of switch according to
according to actuation construction
single pole
SPDT double throw
double pole
DPST single throw
BIKE
single pole
LEFT/RIGHT
SPCO change over/ INDICATOR
OPERATING
center off
SWITCH
double pole
DPDT double throw
4 COMMON
quarter pole
TYPE RELAY
QPDT double throw SWITCH
INTERNAL PARTS OF TOGGLE SWITCH
PUSH BUTTON SWITCH
PUSH BUTTON SWITCH
It is a one type of momentary switching
device.
The deactivation is done using an internal
spring.
The maintained pushbutton activates when
PULL TO RELEASE
OR
PALM TYPE
Types of push button (DEPENDING UPON OPERATION AS PER COLOR CODE)
1. GREEN –START PROCESS
2. YELLOW-INCH PROCESS
3. RED-STOP PROCESS
. MUSHROOM HEADED TYPE.
. PLAIN HEADED TYPE.
PALM TYPE
(Maintained Switch)
SELECTOR SWITCH
SELECTOR SWITCH
A selector switch is also known as a rotary
switch.
SYMBOL
LIMIT SWITCH
LIMIT SWITCH
Limit switches are usually not operator
accessible. Instead they are activated by
moving parts on the machine. They are
usually mechanical switches.
Example :
• Refrigerator door that turns on the
light inside
• Cam switches
• Door open & close
RELAY
RELAY
It is the Device which uses a small amount of current
to control a large amount of current.
A switch that can be turned on and off by electricity
(instead of by a person).
Uses magnetic properties of materials and the
Lever
(Magnetic Material)
NC
Contact
Solenoi
d Coil NO
Contact
Sprin
g
Common
Contact
OPERATION
When a current flows through the
coil, the resulting magnetic field
attracts an armature that is
mechanically linked to a moving
contact.
The moving contact is supported by
a spring, which keeps the common
contact normally connected to the
NC and when the coil get activated
and a magnetic field is produced,
the moving contact get attracted.
Resulting a closed path between NO
contact and Common contact.
The movement either makes or
Inside a Relay
Magnetic force deflects
the lever downward
Spring force restores when the coil is energized
the lever when the
coil is not energized
Normally closed
contact
Common contact
NC
NO
Normally open
Connections to coil contact
Inside a Relay Magnetic force deflects
the lever downward
Spring force restores when the coil is energized
the lever when the
coil is not energized
Normally closed
contact
Common contact
NC
NO
Normally open
Connections to coil contact
Inside a Relay Magnetic force deflects
the lever downward
Spring force restores when the coil is energized
the lever when the
coil is not energized
Normally closed
contact
Common contact
NC
NO
Normally open
Connections to coil contact
Inside a Relay Magnetic force deflects
the lever downward
Spring force restores when the coil is energized
the lever when the
coil is not energized
Normally closed
contact
Common contact
NC
NO
Normally open
Connections to coil contact
WIRING DIAGRAM OF A RELAY
CONTACTS OF RELAY
Normally-open contacts connect the circuit
when the relay is activated. The circuit is
disconnected when the relay is inactive.
Normally-closed contacts disconnect the
Timed Contacts:
With the additional
requirement that the delay
operates in the direction of
closing or in the direction of
opening.
TIMERS
Timed Contacts:
The four basic
types of time delay
relay contacts
fall into two groups:
on delay and off
delay.
TIMERS
The normally
closed are called
TIMERS
Normally open, timed
open(NOTO):
When the relay coil is
energized, the timed NO contacts
immediately close and remain in
that new state as long as the coil
is energized.
OFF Delay
Wired ON Delay
X1 X2
1. Energy
applied to
power rails
Wired ON Delay - NCTO
X1 X2
1. Energy applied to
power rails
2. Start PB is
pressed
- Coil is energized
- Holding contact
close
- Timer contact
stays closed, lamp
stays on.
- Count begins (5
sec)
Wired ON Delay - NCTO
X1 X2
3. Timer count ends
- Coil is still
energized
- Timer contact open
- lamp goes off.
The Normally Closed contact will take 5 seconds To Open when the coil
is energized.
ON Delay - NOTC
X1 X2
1. Power is
applied to rails
The Normally Open contact will take 5 seconds To Close when the coil is
energized.
ON Delay - NOTC
X1 X2
2. Start PB is
pressed
Coil energizes
Holding contacts
close
Timer contacts
stay open
Lamp stays off
Counter starts to
count (5 sec)
The Normally Open contact will take 5 seconds To Close when the coil is
energized.
ON Delay - NOTC
3. Counter finishes
count
Coil stays
energized
Timer contacts
close
Lamp goes on
The Normally Open contact will take 5 seconds To Close when the coil is
energized.
OFF Delay - NCTC
1. Power is applied to
rails
2. Coil is off, contacts
are closed, lamp is
on
The timer contacts will close 5 seconds after the coil is de-
energized
OFF Delay - NCTC
3. Start PB is pressed
4. Timer contacts open
5. Counter will start to
count only when coil
is de-energized.
OFF Delay - NOTO
1. Power is applied to
rails
2. Coil is off, contacts
are closed, lamp is
on
OFF Delay - NOTO
3. Start is pressed.
4. Contacts close, lamp
on
5. Counter only starts
when coil is de-
energize
TIMERS
Schematic symbols for timing
relays.
SENSOR
Sensor Definitions
WHAT IS A SENSOR?
Electrical
Electrical device
device capable
capable of
of identifying
identifying
change
change within
within an
an automated
automated process.
process.
Sometimes…
Sensor = Switch
Sensor Definitions
USE OF SENSOR
Sensors used in general are
Automatic opening doors.
Conveyer start stop.
Safety sensors on garage doors.
Glowing of lamp when car door is
opened.
Sensors used in Manufacturing
Part position verification of
Tools.
Counting products.
Liquid level control.
Sensing of dielectric
materials,insulators.
Personal safety systems.
Sensor Definitions
COMPONENTS OF SENSOR
Housing
Sensor Definitions
TYPES OF SENSORS
Front-end - Sensing
Five technology choices:
Inductive
Optical
Capacitive
Magnetic
Mechanical
SENSORS USED ON
Back-end – Electrical
Options:
Electrical voltage
AC/DC
DC
Output type
Analog
SENSORS USED ON
The Sensors Housings
Material Options:
Metal (nickel-plated brass)
Stainless steel
Aluminum
Plastic
SENSORS ON
THE REAL WORLD
Co
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S
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Housing
Environment
Electrical Interface
A DISCRETE
SENSOR IS A SWITCH
Electronics
Sensing Side
Front-end
Electronics
Switch
Power Wires
Electrical Interface
Unlike a switch,
Electronics
sensors require
power to operate
-
Electrical Interface
PNP, 3-WIRE
Standard diagram form
The Sensor
1 +
4 Load PNP Output
3 -
The Load
Connector
Pins
Electrical Interface
PNP, 3-WIRE
Watching the current flow
Sensors Power
Output Signal
1 +
4 Load PNP Output
3 -
Electrical Interface
NPN, 3-WIRE
Watching the current flow
Sensors Power
Output Signal
1 +
4 Load NPN Output
3 -
SENSING TECHNOLOGIES
Sensing Technologies
SENSING TECHNOLOGIES
Non- Contact
Contact
Contact
No physical
withcontact
targetwith target
Simplest
Preferred method
method available
for sensing end products
MECHANICAL SWITCHES
CONTACT SENSING
c t
n ta
Mechanical switch C o
Contact with plunger
opens electrical contacts
EXAMPLE MECHANICAL SWITCHES
WHEN TO USE MECHANICAL SWITCHES
NON-CONTACT
INDUCTIVE
• When voltage is applied, an electromagnetic field is
generated and extends out the face of the sensor.
Sensor
Coil
Oscillator
Detector
Output
Sensing Technologies
INDUCTIVE
Two basic Sensing types
Flush mount
Shorter range
Sensor can be buried in metal
Non-flush mount
Longer range
Sensor can NOT be buried in metal
OPTICAL SENSORS
Maximum Distance:
millimeters
Detecting:Dielectric Material
(Metal and non-
metal)
CAPACITIVE SENSOR : OPERATION
Thank you