22-23 UNIT 1
22-23 UNIT 1
INTRODUCTION TO
AUTOMOBILES
AUTOMOBILE Definition :
• A SELF-PROPELLED vehicle driven by an internal combustion engine, used for
transportation of passengers and goods on ground.
• ‘Auto mobile’ means one which itself can move.
• Engine supplies power which is delivered by the transmission system to the wheels
through clutch and gear box.
Components of an automobile:
• Basic structure / Chassis
• Superstructure / Body
• Power unit / Engine
• Transmission system
• Auxiliaries
• Controls
History of Automobile :
1769 -70 :
• First road vehicle propelled by its own power_steam.
• A wheel vehicle
• By a French engineer Captain Nicholas Joseph Cugnot.
• Attained a speed of 2.5 m.p.h.
• 1805 : Oliver Evans – Evans Amphibian, Philadelphia, America. A four Wheeler
body flat boat shape.
• 1827 : Modern automotive differential patented by watchmaker Onésiphore Pecqueur in
France for the use on a steam cart.
• 1832 : First 3-speed Transmission patented by W.H. James in England.
• 1885 : Benz developed tricycle propelled by an internal combustion
engine in Germany. _ high speed I C Engine
• 1895-1902 : Stanley Steamer & White Steam Car_ 160 Km/hr.
• 1891
• 1893 : First 4-wheeler made in America.
6X4
4X2
3-Wheeler
4X4 4X2
With respect to use
Scooter
3 Wheeler Bike Mopeds
Car Bus
Station Wagon(SUV)
Pick up
Half body Truck Goods Trailer
With respect to fuel used
Petrol Vehicle
Electric Vehicle
Diesel Vehicle
Gas vehicle
HTV OR
HMV
Trucks(Tanker) Bus
LTV
LMV
Automatic Transmission
Manual Transmission
With respect to make
CARS
STATION WAGON
SCOOTER
TRUCK
BIKE
MOPEDS
PICK UP
CLASSIFICATION OF AUTOMOBILE / ( Chassis )…..
… WITH RESPECT TO POSITION OF ENGINE ON CHASSIS AND DRIVE
Transmission:
• This unit transmits the power from the engine to the wheels.
• It includes: Clutch, Gear Box, Universal joint & Propeller shaft,
Differential, Axles( Front & Rear ) & finally wheels and Tyres.
Auxiliaries:
• Electrical System, Exhaust system.
• Controls – Steering system, Brake system, Engine controls ( supply
system- Battery and dynamometer, starting relay, ignition system,
miscellaneous system- light/signalling /reverse light/wiper etc )
Electrical system:
• It starts the engine when ignition switch is turned on igniting the
compressed air-fuel mixture. It also operates various lights, indicators, radio
& other electronic systems installed in the vehicles.
• It consists of Battery, Dynamo, Alternators, Ignition starting & lighting
system.
COMPONENTS OF AN AUTOMOBILE
2. CARRIAGE PORTION i.e. BODY
ADVANTAGES
1. Weight of the vehicle is well balanced on all wheels.
2. Provided space for luggage behind the rear seat
3. Engine, clutch & gear box are easily accessible for AIR
4. Less linkages – accelerator, clutch & engine are in close vicinity.
5. Easy control for speedometer, oil pressure & temperature gauges as they are close
to dashboard.
6. Radiator fitted in front gets natural draft due to forward movement of vehicle,
resulting in increased efficiency of cooling system.
7. Provides enough space for steering of front wheels.
• DISADVANTAGES …. Front engine RWD
1. Required to use propeller shaft for transmission.
2. Length of transmission increases.
3. Higher noise of power transmission from front
engine to immediate driver’s cabin.
4. Requires larger brake pads at front wheels
because of higher weight being transmitted on
front wheels while deceleration.
Dis Advantages :
• During acceleration steering imbalance.
• No back seats.
Layout of FERRARI
FOUR WHEEL DRIVE (4WD)
FOUR WHEEL DRIVE (4WD)
• Increased maneuverability_ on rough roads
• Four wheels driven by engine_entire vehicle weight contributes for
traction.
• During slipping or skidding of wheels on either axle the other axle
mounted wheels transmit traction.
• Steering is hard compared to conventional drive.
• Two Versions – Full time & Part time.
• Examples : Mahindra Thar / Toyota Fortuner / BMW X4 / Land
Rover range Rover / Ford Endeavour / Jeep Compass / Lamborghini
FOUR WHEEL DRIVE (4WD)
Advantages :
• Traction is double X TWD
• Handling as FWD or RWD possible as per requirement.
• Sufficient power for unparallel acceleration and drivability _ surfaces with less
grip_ superior braking on loose surfaces.
Disadvantages :
• High manufacturing cost.
• Increased fuel consumption
• Number of components more
• Complicated transmission system.
• Increase gear train mass, power transmission and rotational inertia losses
CHASSIS , FRAME AND
BODY
• Chassis a French word means A Carrying Case , a main structure of
vehicle.
• Extensively used to denote complete vehicle without body ( Cover).
• Components mounted on Chassis :
o Frame
o Axles
o Steering system
o Suspension System
o Transmission System
o Engine
o Brake
o Electrical System
FRAME
• Main part of Chassis
• Remaining components are mounted
• A rigid structure forms Skeleton to hold parts
together
oEngine at front end
oRear axle housing at rear end
oWheel and tyre support the frame
oSteering system partly bolted to the frame and body
o Fuel tank is fastened to the rear frame
CONSTRUCTIONAL
DETAILS OF FRAME
CAR FRAMES
CONSTRUCTIONAL
DETAILS OF FRAME
LOCATION OF DIFFERENT PARTS ON FRAME
USED IN LONG USED IN SHORT USED IN THREE
MEMBERS OF MEMBERS OF FRAME WHEELERS,PICK UP VANS,
GOOD IN BENDING AND SCOOTERS
FRAME
TORSION FRAMES GOOD IN
GOOD IN BENDING TORSION
CHASSIS , FRAME …….functions
• Made up of Steel, Strong enough to withstand load of various components and systems.
Support the load of body, engine , gear box etc.
• Withstand the load during bad road condition.
• Strong enough to absorb sudden acceleration ( longitudinal tensile force & brakes
longitudinal compression) and bear accidents ( impacts).
• Takes all static and dynamic load without undue twist and deflection .
X / CROSS Type
FRAMELESS OR INTEGRAL OR
UNITIZED FRAME CHASSIS
• Wheel Base: Distance between the centres of the front & rear wheels/ Axels.
• Wheel Track: Distance between the centre of the front / rear wheels.
FRONT WHEEL TRACK
WHEEL BASE
Chassis overhang: ...purpose
• Certain length of chassis is always extended after/before the rear/front axle.
• The distance from the centre of the rear wheel and the rear end of the frame is called rear
overhang.
• The distance between the centre of the front wheel and the front end of the frame is called
front overhang.
Rear Front
overhang overhang
Basic Nomenclature TECHNICAL TERMS ....... related
to BODY
Cowl Assembly
BODY CONSTRUCTION….
Body Aerodynamic / Streamlining
• Body is designed to protect
- engine and accessories.
- passengers from resistance of air.
• Body is shaped to reduce resistance of air.
• Shaping is called as STREAMLINING.
• Streamlining done by aerodynamic shapes.
• Uses curves instead of angles / flat surfaces
Necessity of aerodynamics
• Increasing demands of efficient and comfortable cars.
• Air resistance opposes forward motion ( propelling )
influences fuel consumption and maximum attainable speed.
Hence….
……Designers task to reduce aerodynamic force / drag coefficient to
minimum.
Features of Aerodynamic Shape of Body
• Riding comfort ,as air pressure is uniformly distributed over car body.
• Air drag force is reduced.
• Aerodynamic lift in vertical upward direction is reduced.
• Air eddies are not formed.
• Cross wind force acting in both lateral directions are reduced.
• Speed of automobile is maintained.
• Fuel economy.
• Improves engine efficiency -awa- life , since the load on engine is reduced.
Advantages…..
Yawing Lift
Z Vertical
ing
Roll La
l te
ina ra
X u d l
git ng
Lon chi
Pit
Drag
Y
Side
force
Aerodynamic Forces And Moments
Directions ( axis ) Forces Moments
Longitudinal ( X )
Drag Rolling
(Along length)
Lateral ( Y )
Side Pitching
(Along width)
Vertical ( Z )
Lift Yawing/ Bouncing
(Along height)
DRAG FORCE
• It is the largest and most important aerodynamic force encountered by vehicle at normal
highway speeds.
• Air drag is given by the equation,
DA = ½ ρ V2 CD A
ρ= Density of air
V= Speed of Vehicle
CD = Coefficient of Drag
A= Frontal Area of vehicle.
• The major factors included in aerodynamic drag are
-Induced drag ( air / vehicle speed ),
- Profile drag ( body shape ),
- Friction drag ( surface quality )
• Figure Aerodynamic Drag
SIDE FORCE
• Lateral wind component also impose the side force on the vehicle
attempting to change the direction of travel.
• The exact effect depends on the vehicle and nature of cross wind.
• The equation for side force is given by
SA = ½ ρ V2 Cs A
ρ= Density of air
V= Total wind velocity
Cs = Side force Coefficient
A= Side Area of vehicle.
LIFT FORCE
• The pressure difference from top to bottom of vehicle causes the lift force.
• The lift force is measured at the centerline of vehicle at the center of wheel
base.
• The lift force is given by equation,
LA = ½ ρ V2 CL A
ρ= Density of air
V= Total wind velocity
CL = Lift Coefficient
A= Bottom surface Area of vehicle.
LPG
(Liquidified Petrolium Gas )
Introduction
Over the last years, India has seen a strong growth in the usage of
LPG in the automobile space. Both in manufacturer equipped models and
kits, LPG as a car fuel is now in common use
Key drivers for the increased usage of LPG in cars have been a desire to
reduce fuel costs, environmental considerations and a fundamental
acceptance of LPG as a good alternative to petrol and diesel.
HISTORY
In 1910, Dr. Walter Snelling, a chemist with the U.S. Bureau of
Mines, discovered that propane was a component of liquefied gas. Soon
afterward, he discovered a means to store and transport propane and
butane. Snelling received a patent for LPG in 1913, which he then sold
to Frank Phillips, founder of Phillips Petroleum Company.
Initially, LPG was used to fuel metal-cutting torches, but by 1927,
manufacturers were making gas cooking ranges fueled by LPG. Soon
after World War II, propane was used as a transportation fuel in buses
and cars.
WHAT IS LPG?
• Liquefied petroleum gas (LPG) is a term describing a group of
hydrocarbon-based gases derived from crude oil and or natural gas.
• LPG is mostly propane, butane or a mix of the two. It also includes
ethane, ethylene, propylene, butylene, isobutene and isobutylene; these
are used primarily as chemical feed stocks rather than fuel.
How it works?
LPG ENGINE
LPG KIT
LPG Auto
Refueling
Stations
LPG
STATION
ADVANTAGES OF LPG
Vehicles running
on LPG LPG Cylinders are
experience no much lighter in
Cold Starting is weight allowing
reduction in
not a problem with a vehicle to travel
engine power and LPG Vehicles. 3 times the
perform the distance on a
same as if driven single filling.
on petrol.
Effect on environment…
• Important consideration in using LPG is the environment.
• Using LPG as a fuel is considered better for the environment.
• Becoz. combustion of LPG is more complete and efficient than petrol
fuel, which means that the amount of CO and HC is much less.
• The emission from a LPG engine is just CO 2 and H2O, which are
relatively harmless for the environment.
Modern CNG Car….
CNG OPERATED VEHICLES ARE THOSE THAT USES
COMPRESSED NATURAL
GAS AS CLEAN ALTERNATIVE TO OTHER
AUTOMOBILE FUELS.
CNG
(Compressed Natural Gas )
WORSENIN
G DECLINING
ECO
OIL
SYSTEM RESOURCS
WHERE IS CNG FOUND ?
METHANE 90
ETHANE 4
PROPANE 1.7
BUTANE 0.7
NITROGEN 0.05
SULPHUR 10PPM
CO 0.1
CO2 + N2 0.2
CHARACTERISTIC OF CNG
HIGHER OCTANE RATING.
EXCELLENT KNOCK
RESISTANCES.
BASED FUELS.