Engineering Aspects in Battery Presentation
Engineering Aspects in Battery Presentation
Manufacturing Battery
Ingredients for Automotive EV
Sector
Presented by: Mohit Jayantilal
Sathwara (24CHE213)
Guide: Prof. V.K. Rathod
Institute of Chemical Technology,
Mumbai
Introduction
• - Importance of EVs in addressing climate
change
• - Batteries as the backbone of EVs
• - Focus on Lithium-Ion Batteries (LIBs)
Types of Batteries in the EV Sector
• - Lithium-Ion Batteries (LIBs): Dominance in
EVs
• - Lead-Acid Batteries: Cost-effective but low
energy density
• - Nickel-Metal Hydride: Reliable but costly
• - Solid-State Batteries: High potential, still in
development
Importance of Lithium-Ion
Batteries (LIBs)
• - High energy density and efficiency
• - Long life and safety features
• - Key enabler for EV adoption and market
growth
Overview of LIB Ingredients
• - Cathode materials: NMC, LFP, etc.
• - Anode materials: Graphite, Silicon, etc.
• - Electrolytes and separators: Liquid, solid, and
gel types
Engineering Aspects: Cathode
Manufacturing
• - Material mixing and slurry preparation
• - Coating, drying, calendering
• - Final drying and quality control
Engineering Aspects: Anode
Manufacturing
• - Steps from slurry preparation to final drying
• - Similar to cathode but optimized for graphite
or silicon
• - Focus on adhesion and porosity control
Cell Assembly Manufacturing
• - Electrode cutting and separator integration
• - Stacking or winding, tab welding
• - Electrolyte filling and final sealing
Recycling and Second Life of LIBs
• - Second-life applications: Grid storage,
backup power
• - Recycling processes: Pyrometallurgy,
Hydrometallurgy
• - Circular economy approach for sustainability
Challenges in LIB Manufacturing
• - Raw material dependency (lithium, cobalt)
• - High energy and environmental costs
• - Need for advanced quality control and
scaling
Future Scope of LIB Manufacturing
• - Emerging technologies: Solid-state, sodium-
ion batteries
• - AI and automation in manufacturing
• - Closed-loop recycling for sustainability
Case Study: Innovative Recycling
Initiative
• - Example of Tesla's second-life battery storage
systems
• - Impact of bioleaching techniques on material
recovery
• - Lessons for Indian battery industry
Conclusion
• - LIBs are essential for EV and renewable
energy transition
• - Continuous innovation in materials and
processes is key
• - Collaboration across sectors to ensure a
sustainable future
References (Page 1)
• - Detailed references as per seminar
document (trimmed for presentation).
References (Page 2)
• - Detailed references as per seminar
document (trimmed for presentation).