Quality is defined as the standard of something measured against similar items and is crucial for business success, as it influences customer satisfaction and loyalty. Total Quality Management (TQM) emphasizes continuous improvement and the involvement of all employees in maintaining quality throughout the production process. While TQM can lead to higher quality products and lower costs, it requires significant investment and commitment from the entire organization.
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Quality
Quality is defined as the standard of something measured against similar items and is crucial for business success, as it influences customer satisfaction and loyalty. Total Quality Management (TQM) emphasizes continuous improvement and the involvement of all employees in maintaining quality throughout the production process. While TQM can lead to higher quality products and lower costs, it requires significant investment and commitment from the entire organization.
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Quality???
• How we can define quality?
• What is quality? Quality??? • the standard of something as measured against other things of a similar kind • the degree of excellence of something • a distinctive attribute or characteristic possessed by someone or something • Quality is simply meeting the customer requirements Quality??? • Quality can have different meanings for different customers • A reputation for quality is an invaluable asset for a company and it takes time to build it, however it can be ruined pretty easily Quality??? Quality is one of the most important aspects of a business or product as it could be associated with many factors such as: • reliability • delivery • usability • an acceptable price Success of a business….secret…. In order to make a business successful, We have to built up a certain set of values that: • assure customers that it’s the right choice, • attract new customers while retaining the existing ones Success of a business….secret…. Meeting the customers' requirements means that the company is offering a quality product which is the foundation of successful business operations Companies consistently offering quality products often have a loyal customer base who keep purchasing from the same supplier while offering the products/ services to their peers helping the company add new customers to its base Success of a business….secret…. Apple could be given as an example as they are known for their quality and innovation which has a loyal customer base who purchase their products as soon as they are out seeing the company as reliable and consistently delivering innovative products that suit their needs Success of a business….secret…. • In order to be successful, quality has to be managed • Instead of checking the quality of the final product at the end, companies may apply quality control at every stage of the production thus move from detection towards prevention which will improve the quality, save time and resources for the company Total Quality Management (TQM) TQM is a set of management practices throughout the organization geared to ensure the organization consistently meets or exceed customer requirements
TQM is more of a new mindset rather than a set of
policies Total Quality Management (TQM) Key to successful quality management passes through constantly striving for improvement, changing the classic mindset of applying out of date quality check measures everybody else does, modernizing the methods, and providing effective training for the staff Total Quality Management (TQM) As you can see, conventional methods take us nowhere in ensuring quality and the future is in process innovation, out of the box thinking and seeking improvements not after the final product but during every stage of production Total Quality Management (TQM) Total quality management (TQM) is the continual process of: • detecting and reducing or eliminating errors in manufacturing, do the things right, first time • streamlining supply chain management, • improving the customer experience, and • ensuring that employees are up to speed with training Supply chain management Supply chain management is the management of the flow of goods and services and includes all processes that transform raw materials into final products Quality management Quality management is the act of overseeing all activities and tasks that must be accomplished to maintain a desired level of excellence This includes the determination of a quality policy, creating and implementing quality planning and assurance, and quality control and quality improvement Quality Management Quality management cannot entirely be left to quality professionals or applied through traditional quality control techniques. These traditional techniques include inspectors, tight standards and putting more pressure on the employees or even finding someone else to blame such as the quality control department. Quality management is an approach where full commitment is needed from the entire firm. Quality Management In order for TQM to work effectively, the management should have a clear strategic overview of quality and guide the entire firm towards adopting TQM. Companies may need to invest time, financial resources and training for their existing staff especially if they have a strong organizational culture which could have a negative impact on the employees changing their attitude towards quality TQM • The focus is to improve the quality of an organization's outputs through the continual improvement of internal practices • Total quality management aims to hold all parties involved in the production process accountable for the overall quality of the final product or service Primary Principles of Total Quality Management TQM is considered a customer-focused process that focuses on consistently improving business operations management It strives to ensure all associated employees work toward the common goals of improving product or service quality, as well as improving the procedures that are in place for production Focus on Customers Under TQM, the customers define whether or not your products are of high quality. Customer input is highly valued, as it allows a company to better understand the manufacturing process Focus on Customers E.g, customer surveys may reveal insufficient durability of goods. This input is then fed back into TQM systems to ensure better raw material sourcing, manufacturing processes, and quality control procedures Commitment by Employees For TQM to be successful, employees must be involved in the processes and system This includes clearly communicating across departments and leaders what goals, expectations, needs, and constraints are in place A successful TQM requires the participation and commitment of all players in the process, from the production employees up to the senior management Commitment by Employees A company adopting TQM principles must be willing to train employees and give them sufficient resources to complete tasks successfully and on time TQM also strives to reduce attrition and maintain knowledgeable workers The term attrition refers to a gradual but deliberate reduction in staff numbers that occurs as employees leave a company and are not replaced Improve Continuously As business learns more about its customers, processes, and competition, it should gradually evolve and strive for incremental, small improvements This concept of continuous improvement helps business adapt to changing market expectations and allows for greater adaptability to different products, markets, customers, or regions Continuous improvement also drives and widens the competitive advantage a company has built over related companies Adherence to Processes TQM's systematic approach relies heavily on process flowcharts, TQM diagrams, visual action plans, and documented workflows. Every member along the process must be aware and educated on their part of the process to ensure proper steps are taken at the right time of production. These processes are then continually analyzed to better understand deficiencies in the process. Strategic and Systematic Approach A company's processes and procedures should be a direct reflection of the organizations vision, mission, and long-term plan TQM calls for a system approach to decision-making that requires a company to dedicate itself to integrating quality as its core component and making the appropriate financial investments to making that happen Quality Control vs Quality Assurance Quality control is essentially the activities and techniques employed to achieve and maintain the quality of a product, process, or service while Quality assurance is broadly the prevention of quality problems through planned and systematic activities including documentation Quality Assurance Quality assurance include the establishment of a good quality management system and the assessment of its adequacy, the audit of the operation of the system, and the review of the system itself Implementation of TQM Implementation of TQM is useful if: • there are significant costs due to errors, defects and customer dissatisfaction • there is a need for improved quality at the product design stage, the staff is not aware of how to prevent errors and the staff cannot identify the sources of problems- find solutions to them by working together In this case, implementing TQM could be costly and painful at first but it will present significant gains on the long run for the entire firm Commitment to implement TQM In order to increase business efficiency and product quality through TQM, the entire form should be committed from top to the toe As the leaders of an organization, the senior management should show leadership and initiative and pass on the spirit down to the middle management who then will communicate the whole thing to their teams Commitment to implement TQM This level of management also needs to ensure that the efforts and achievement of their subordinates obtain the recognition, attention and reward that they reserve Since TQM involves a significant amount of change in the attitudes of the employees and commitment, it is of paramount importance that everybody accepts their responsibilities in the process Lessons from TQM When it comes to quality control, companies should focus on prevention rather than detection towards quality errors Detection can happen only after the final output has taken place and prevention can help the company fix errors at earlier stages which saves time, money, and effort TQM-insights TQM depends on meeting the customers' requirements Total quality management is not something we can impose on a company from outside. The company should be willing to adopt TQM and stay fully committed throughout the organization Toyota is a good example of how TQM and just-in-time production can turn a moderate sized company into a global giant provided that strong will and commitment exists TQM-PROS • Delivers stronger, higher quality products to customers • Results in lower company-wide costs • Minimizes waste throughout the entire production and sale process • Enables a company to become more adaptable TQM-CONS • May require substantial financial investment to convert to TQM practices • Often requires conversion to TQM practices over a long period of time • May be met with resistance to change • Requires company-wide buy-in to be successful