EATON

152 OC 02 0000 – Welding

Penetration analysis report
(SBPT_24-55_152 OC 02 0000)
Summary of inspection
Type of
S.No Location Joint Spec Actual Result Remarks
Top Tank with Core 5.234 OK -
Endsheet.
1 BUTT 4 Min
(In Single sample 2 Places 5.255 OK -
checked)
Bottom Tank with Core Penetration depth OK but
4.622 NOT OK
Endsheet. Large Hole observed.
2 BUTT 4 Min
(In Single sample 2 Places Penetration depth low
checked) 2.470 NOT OK
below the Bracket area.
0.770 (UNF) Penetration OK, But No
NOT OK
14UNF Thread with 1.782 (Tank) Root fusion
Bottom Tank (45Deg) – 0 (UNF) No Penetration in UNF Boss
0.54 Min (At NOT OK
LH Tank side. 0.574 (Tank) also No Root fusion
3 Fillet Welding UNFBoss )
0.375 Min(At Tank) 0 (UNF) No Penetration in UNF Boss
(In Single sample 4 Places NOT OK
1.359 (Tank) also No Root fusion
checked) 0.770 (UNF) Penetration OK, But No
NOT OK
0.997 (Tank) Root fusion
14UNF Thread with 1.518 (UNF) Penetration OK, But No
NOT OK
Bottom Tank – RH Tank 0.54 Min (At 3.081 (Tank) Root fusion
4 side. Fillet Welding UNFBoss ) No Penetration in UNF Boss
(In Single sample 2 Places 0.375 Min(At Tank) 0 (UNF)
NOT OK & No Root fusion. Also
checked) 1.510 (Tank)
Blow hole observed.
2.152 (Pipe) Over melting observed in
NOT OK
0.54 Min (At Pipe ) 2.387 (Tank) Pipe
5 LH Tank with Inlet Pipe Fillet Welding
0.11 Min(At Tank) 1.088 (Pipe) Over melting observed in
NOT OK
2.719 (Tank) Pipe
Over melting observed in
Over melting (Pipe)
NOT OK Pipe, also Pipe not seats
1.454 (Tank)
0.54 Min (At Pipe ) uniformly in Tank surfcae.
6 LH Tank with Outlet Pipe Fillet Welding
0.11 Min(At Tank) Over melting observed in
Over melting (Pipe)
NOT OK Pipe, also Pipe not seats
1.512 (Tank)
uniformly in Tank surfcae.
1. Top Tank with Core (End sheet)

Location Type of Joint Spec Actual Result Remarks

Top Tank with Core 5.234 OK -

Endsheet. BUTT 4 Min
(In Single sample 2
Places checked) 5.255 OK -
2. Bottom Tank with Core (End sheet)

Location Type of Joint Spec Actual Result Remarks

4.622 NOT OK Penetration depth OK

Bottom Tank with but Large Hole observed.
Core Endsheet. BUTT 4 Min
(In Single sample 2
Places checked) Penetration depth low
2.470 NOT OK below the Bracket area.
 3. 14UNF Thread with Bottom Tank (45Deg) –
LH Tank side

Location Type of Joint Spec Actual Result Remarks

0.770 (UNF) NOT OK Penetration OK, But No
1.782 (Tank) Root fusion
14UNF Thread with 0 (UNF) No Penetration in UNF
Bottom Tank (45Deg) – 0.574 (Tank) NOT OK Boss also No Root fusion
LH Tank side. Fillet Welding 0.54 Min (At UNFBoss )
0.375 Min(At Tank)
(In Single sample 4 0 (UNF) NOT OK No Penetration in UNF
Places checked) 1.359 (Tank) Boss also No Root fusion

0.770 (UNF) NOT OK Penetration OK, But No

0.997 (Tank) Root fusion
4. 14UNF Thread with Bottom Tank –
RH Tank side

Location Type of Joint Spec Actual Result Remarks

1.518 (UNF) NOT OK Penetration OK, But No

3.081 (Tank) Root fusion
14UNF Thread with
Bottom Tank – RH Tank
side. Fillet Welding 0.54 Min (At UNFBoss )
0.375 Min(At Tank)
(In Single sample 2 0 (UNF) No Penetration in UNF
Places checked) 1.510 (Tank) NOT OK Boss & No Root fusion.
Also Blow hole observed.
5. LH Tank with Inlet Pipe

Location Type of Joint Spec Actual Result Remarks

2.152 (Pipe) NOT OK Over melting observed

2.387 (Tank) in Pipe
LH Tank with Inlet Fillet Welding 0.54 Min (At Pipe )
Pipe 0.11 Min(At Tank)
1.088 (Pipe) NOT OK Over melting observed
2.719 (Tank) in Pipe
6. LH Tank with Outlet Pipe

Location Type of Joint Spec Actual Result Remarks

Over melting Over melting observed

(Pipe) NOT OK in Pipe, also Pipe not
1.454 (Tank) seats uniformly in Tank
surfcae.
LH Tank with Outlet Fillet Welding 0.54 Min (At Pipe )
Pipe 0.11 Min(At Tank)
Over melting Over melting observed
(Pipe) NOT OK in Pipe, also Pipe not
1.512 (Tank) seats uniformly in Tank
surfcae.