SNJB’s Late Sau.

Kantabai Bhavarlalji Jain

College Of Engineering, Chandwad

A
Presentation on

“ Long Length Polyethylene Cutter

”
Sponsored by :
(“REIDIUS INDUSTRIES”
MIDC Ahmednagar, Nagar. 414001)
1
ABOUT TEAM

Omkar Gunjal

Nikhil Pagare
Prof. R. S. Chaudhari
OUR TEAM (Guide)

Yashodip Hiray

Ganesh Borse
2
0
Introductio Abstract
.
0 .
1 2
n
.

Industry live
0
3
Field Survey 0
4
. problems

0
5 Methodology 0
6
Need of project
.

0
7
Novelty of Project 0
8
Usefulness
.

0
9
Outcomes 10
RReeffeerr
. .

08
3
e n c es
INTRODUCTION
Plastic is a major issue for our environment

Because of single use nature of plastic it becomes ecological &

environmental poison z

Plastic pollutes rivers, land and oceans and it makes big impact
to harm our earth.

Plastic also affects on human and animals health

Plastic waste management is essential in 21st century

As an engineer we have responsibility to give the best solution

of this major problem for our society & environment

4
 Abstrac
t recycling is a increasingly important in todays society. In line with call given by
Plastic
Hon’ble Prime Minister of India Shri Narendra Modi, to phase out single use plastic
items by 2022,
The Ministry of Environment, Forest and Climate Change notified new guidelines on
single-use plastic waste management. Making it mandatory for producers, importers and
brand-owners to recycle up to 50 per cent of the plastic they use or produce.

5
Industrial Plastic Waste Generated in India
4.9
Industrial Packaging
12.9 Waste

36.8 Bags,Sacks

Bottles & Jars

16
Other plastic containers

HDPE Natural bottles

29.4

Total Plastic Waste Generated In India is 3 . 4 Million Ton

Ref:- Central Pollution control Board India Annual Report 2019-20 6
On field survey
REIDIUS INDUSTRIES
Mobile no. 9423392457
MIDC Ahmednagar, Nagar
414001

Long Length Polyethylene

7
INDUSTRY LIVE PROBLEMS

Due to improper layout, material get wasted, due to

this daily around 10-15kg of Granules becomes
useless.

Difficulties occurs while cutting long length

polyethylene material, hence industries avoids to
recycle this and gets thrown out back to environment.

8
METHODOLOGY Problem formulation

Literature
Industrial visit Plastic recycling process
survey

Data collection
• Literature
• Plastic waste from industry • Journals article
• Processing of plastic • Internet sources
• Taking images • Additional info.

Data Analysis

Synthesis of mechanism

Ye Result & discussion No

s
Finalize the mechanism

Fabrication
9
 Problem formulation

Literatur
Industrial visit Plastic recycling process
e survey

Data collection
• Literature
• Plastic west from industry • Journals article
• Processing of plastic • Internet sources
• Taking images • Additional info.

Data Analysis

Synthesis of mechanism

Ye Result & discussion No

s
Finalize the mechanism

Fabrication
Need of Project

To make the LLPS suitable for recycling

To stop the dumping of this type of

plastic

11
Objective

To develop & fabricate the machine that can

cut LLPS into specific required length.

To design the layout of industry to reduce the

scrape material.

12
CAD MODEL

13
DETAIL DESIGN CALCULATION
LIST OF PARTS :

 Gear Box
 Wheel/Blade
 Roller
 Motor
 Spur Gear Pair
 Bevel Gear Pair
 Belt Pulley
 Frame
 Bearing
 Shaft

14
1. GEARBOX

Specifications:
Input Speed: 1400 rpm
Output Speed: 14 to 186
Ratio: 7.5 to 100
Input power: 1Hp

2. WHEEL & BLADE

Specifications:
Material : Cast iron & Stainless steel
Diameter : 82 cm

15
3. SPUR GEAR PAIR

Product Specification :
No. of Teeth : 20 teeth
Material : Mild steel
Material Grade : MS
Finishing : Galvanized

4. BEVEL GEAR PAIR

Product Specification :
Material : Stainless steel
Tooth Profile : Bevel
Surface Finish : Polished

16
3. ROLLERS
Product Specification :
Roller Work Nature : Wetting With Rubber
Roller Surface : Silicone Rubber
Roller Length : 300-400 mm
Roller Diameter : 200-250 mm

Product Specification :
4. MOTOR Power : 0.5KW - 37KW (1HP- 50HP)
Brand : Kirloskar
: 1400 RPM
Speed : Three Phase
:4
Phase : Foot
No. of Poles : 50 Hz
Mounting Type : IP55
Frequency : 50 Degree C
IP Rating 17
5. BEARINGS
Product Specification :
Type of Bearing : Non Magnetic Property Bearing
Usage/Applicatio : Automobile Industry
n Material : Steel
Country of Origin : Made in India
Bore Size : 25 mm

6. SHAFT Product Specification :

Size : 24 mm
Shape : Cylindrical
Material : Stainless Steel
Finish : Coated
Length : 1000 mm
18
7. BELT & PULLEY

Product Specification :
Material : Stainless Steel
Surface Treatment : Polished

8. FRAME
Specification :
Material : Mild Steel
Surface treatment : Powder Coated
Build type : Welding
Corrosion resistance : Powder Coated

19
Design of Bevel Gear Design based on beam strength:
Material Selection : Stainless steel……….
σb = 𝑆3𝑢 𝑡 = 1150 = 383.33
Sut = 1150 N/mm ; BHN= 500
N/mm32
2

Assume, 200 Full Depth involute gear pair Lewis Form

Factor,
G = 1.8 Yp = 0.154 – 0.912
𝑍
’….. 200 Full Depth involute gear pair……Ref V. B.
′𝑝
Np = 540 rpm ; Ng = 300 rpm. Bhandari
book
Z’p =cos(𝑍𝑝𝛾 𝑝=) 11.54 Z’g= 𝐶𝑜𝑍𝑔
Motor Power = 1 HP = 1× 0.7457=
0.74KW. 𝑍𝑔 𝑠
=
𝐷𝑔=
=12 )(𝛾 𝑔
𝑍𝑝
G= 𝑁𝑝 36
𝐷𝑝
𝑁
From table 17.3 ….Ref V. B. Bhandari book P. N. -
𝑔 660
= = 18 ; Zp = 10
Zg
0.245;0.226
(12;
= 0.2362
×(11.54;11)
Yp = 0.226 +
11)
(If both pinion & gear are of same material then pinion is weaker
Dp = m×Zp = 10m ; Dg = m×Zg = 18 m
member.)

(𝐷𝑝)2 +
tan (γp) = 𝑍𝑝
𝑍𝑔 (𝐷𝑔)2
Ao = Ao= 10.29 m
10
= 18 2

Sb = m×b×σb×Y× [1-
2 𝑏
𝐴
γp= 300 ]
𝑜
shaft angle (θ)= γp +γg = 900
Sb = 25.62 m2 N/mm2
γg = 600
20
Design Based on wear Effective load on gear

0.75𝑏𝑄𝐷 Peff = (Cs ×CCm × Pt) …..Ref. V. B. Bhandari P. N. -

strength: tooth(Peff) :
𝑝𝐾
𝐶𝑜𝑠(𝛾
v
SW = ……. Ref. V. B. Bhandari P. N. - 711 Cm=
Take Cs=1.25,
)
𝑔 6
2×𝑍𝑔′
711
(6:
1.25
Cv=
( 𝑉)
𝑍𝑔 𝐹:
Where,
V= 60×10 V= 0.2827m, m/s
𝑍𝑝 𝐹) (π×Dp×Np)
3
Q=
11.5×103
Q= 1.5
P t = 0.2827
K= Load stress m
Assume, FOS=2
factor
Sw = FOS× Peff
10
K= 0.16× 3
𝐵𝐻𝑁 2 11.5∗10
0 ×
Peff = 1.25×1.25×
[ ]
(6:0.2827m)
(6:0.2827
K= 4
0
m) m
.
Sw=519.62 N/mm2 = 10695.68×
m2 2
519.62 m3= 128.348×1083 + 5989.58 m
Sb< Sw m

6
519.62 m3- 5989.58 m – 128.34×103 =0

m= 6.88 mm = 6 mm.
21
Dimension of gear pair Safety against bending
(Rollers) failure,
D p = m×Z p = 6×10 = 60 Sw= 918.72
Sb= 18706.32
N N
mm
Dg = m×Zg = 6×18 = 108 mm Since, gear is safe against
pitting.
Addendum, ha=1×m=6mm
Force Analysis of gear pair:
Deddendum, hf= 1.5 m= 3
9mm ( D p : 𝑃 11.5∗10
1. Tangential Force
2 𝑉
= 84 Ft = = = 6804.73
•D g)
C.D. =
mm
Precise estimation of dynamics load by Backingham’s N 1.69
2. Radial Force
equation (check for design):
Fr = Ft tanØ = 3928.71 N
• Pd = [21V ×(bc+Ptmax )] /[21V+√bc+Ptmax]

F= F 2 +
Where, b= 60mm; v= 1.69 m/s 3. Resultant Force

Ft2
(6804.732 +
Deformation Factor, C= 11400 N/mm2 .........Ref. V.
t

3928.712)
Bhandari. P. N. -712 B. =
e=ep+eg
ep=0.064; eg= 0.064……..Ref. V.B.B. P.N-
712(Table 19.1) F= 7857.42 N
Pt max= 10632.39
N Pd= 7185.04 N
22
Design of Shaft (Gear Torque transmitted by the shaft,
Mounted)
2πN
Diameter of gear= 108 mm
T
60∗10
Power= 0.74 KW P
= 3

11.5×103 = 2π ×300×
T
N= 20 rpm

Material of Shaft: Stainless steel......Design 60∗1

03
Data book P.N.1.20
Sut= 1050 N/mm2 T= 366.056×103 N-mm.

Syt= 660 N/mm2 2

( P1;P2) Dp
According to ASME code, Shear stress for shaft T= …where P1
resp
& P2= tension on tight &
= eμθ Where , μ = 0.24; θ= π …..V.B.B. P.N-
with
𝑃1
slack side
keyway 𝑃2
377
τall = 0.75×(0.18× Sut) = 141.7 N/mm2 P1= 2.12 P2
P2= 5447.26 N
= 0.75×(0.3×Syt) = 148.5 N/mm2
P1= 11548.19 N
select the value whichever is minimum Total Force, P= 16995.45
N 23
Design of Belt Conveyor
System
We are selected a belt conveyor
A belt conveyor with 150 inclination is used for transformation.
Density of material= 49kg/m3

Belt width = 60 mm
Belt Speed = 20 rpm

Velocity, v= 2𝜋𝑁
60
= 2.09 m/s i.e. 2

Flowability Factor (K) = 2.65 × 10-4 …….Ref. Mechanical

m/s

System Design by R. B. Patil P. N. -3.15(Table-3.14.2)

24
Design of
Frame
Material Selection:
Mild Steel = ………….(Ref= DME ; V. B. B. Page no:
30
Table 2.2)
Size = length 5ft , Width 2Ft
Tensile Strength = 580 N/mm2
Yeild Strength = 380 N/mm2
Hardness= 217 HB
Elongation = 18%
E= 207000 N/
mm2
25
Novelty of Project
In the various plastic recycling industries there are
many machines to process plastic recycling.

There is no specific machine to cut the long length

polyethylene strips.

Hence we design & develop a machine to cut

LLPS.

26
Useful to

Environment

Industry

Society

27
Outcomes
After completing the project we can reduce maximum amt. of
wastage

This machine will help to reduce the manpower in

industry

This machine will helps to reduce time of production

By recycling these LLPS it helping for industry economical growth

and beneficial to environment.

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Layout of industry

OFFICE

PACKAGING PLASTIC GRANUAL MACHINE

DEPARTMEN
GRANUAL GRINDING
T
MAKING
MACHINE

STOARAGE AREA

DUST
CLEANING
MACHINE
GODOWN
WORKING AREA

LLPS CUTTER

29
REFERENCES
1. https://pib.gov.in/PressReleaseIframePage.aspx?PRID=183
7518 Ban on identified Single Use Plastic Items from 1st
July 2022
2. https://en.wikipedia.org/wiki/Plastic_recycling#:~:text=Pla
stic%20recycling%20is%20the%20reprocessing,pollution%
20and%20greenhouse%20gas%20emissions.
3. https://economictimes.indiatimes.com/topic/plastic-
recycle

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31