The document provides an overview of various gas detecting instruments, including the MSA CO Detector, Methanometer, and Multigas Detector, detailing their components, operating principles, and detection capabilities. It explains how these instruments utilize different sensor technologies such as electrochemical, metal oxide semiconductors, catalytic, and infrared sensors to measure gas concentrations and activate alarms when dangerous levels are detected. Additionally, it highlights the historical development of these devices and their applications in coal mines.
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Unit 2 (2nd) Gas Measuring Instruments
The document provides an overview of various gas detecting instruments, including the MSA CO Detector, Methanometer, and Multigas Detector, detailing their components, operating principles, and detection capabilities. It explains how these instruments utilize different sensor technologies such as electrochemical, metal oxide semiconductors, catalytic, and infrared sensors to measure gas concentrations and activate alarms when dangerous levels are detected. Additionally, it highlights the historical development of these devices and their applications in coal mines.
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AS DETECTING INSTRUMENT
Training Course on Gas Detecting Instruments
MSA CO Detector It generally consists of an aspirator, a colour comparing scale and co-detecting tubes.
The tube contains chemical ( yellow silica gel
impregnated with palladium sulphate and ammonium molybdate) and is sealed at both ends.
The closed tube tips are broken by inserting it in the
aperture provided within it the apparatus.
Then the tube is fitted in the apparatus at both
ends.
10 ppm to 1000ppm of gas can be detected with
Fig. 1: CO detector tube this instrument. MSA CO Detector (contd.)
The change in colour of the indicating gel of the detector
tube is matched with the colour chart available on the rotatory knob of the detector and percentage of CO is read off corresponding to the no. of squeezes.
The self life of the detector tube is generally 18 months.
The aspirator bulb ( 60 cc) capacity is squeezed 2,3 or 5
times and the CO sucked into the instrument changes the colour of the chemical in the tube.
The extent of colour change depends on the percentage of
CO. Fig. 2: MSA CO Detector Present at Talcher Colliery Fig. 3: MSA CO Detector Present at Talcher Colliery Methanometer History The first electrical methanometer for use in coal mines was developed by MSA in 1949. It was known as the W8 methanometer and was powered by an Edison cap lamp battery.
The C4 methanometer was introduced by MSA in 1966 and was later
replaced by the D6 which is still the main hand held electronic methane detector used in coal mines.
The first recording methanometer was developed by Maihak in
Germany.
As a result of the work done at SMRE to develop a butane lamp
methanometer, in 1961, the Sigma Recording Flame Methanometer Methanometer operating principles
In early, Methanometer sensors which
were used, comprised of two filaments arranged in a Wheatstone Bridge circuit. One arm of the Wheatstone Bridge consisted of an electrical filament that was heated to a high enough temperature to burn any methane in the air sample that passed over the filament (housed within a porous flame proof barrier).
The process of burning raised the
temperature of the filament further Fig. 4: Methanometer based Wheatston which in turn increased the electrical Bridge Circuit Methanometer operating principles (Contd.) This change of resistance could then be calibrated as a current change proportional to the volume of methane present.
In operation, a current is passed through the
coil, which heats up the bead to a high temperature. When a flammable gas molecule comes into contact with the catalyst layer, the gas "burns" in a controlled environment behind a flameproof barrier known as a sinter.
Just as in a normal burning reaction, heat is
released which increases the temperature of Fig. 5: Analog & Digital (display) the bead. This rise in temperature causes Methanometer the electrical resistance Video of the coil to rise & Press the button (L/S) to check Methane
Press the button (R/S)
to check Battery Level
Fig. 6: MSA D6 Methanometer (0% to 5%) Present at Talcher Colliery
Telescopic Probe
MSA D6 Methanometer
Aspirator
Fig. 7: MSA D6 Methanometer Present at Talcher Colliery
Fig. 8: MSA D6 Methanometer Present at Talcher Colliery Fig. 9: Methanometer Present at Talcher Colliery Multigas Detector Gas detector measure and indicate the concentration of certain gases in an air via different technologies.
It works by signifying high levels of gases
through a series of audible or visible indicators, such as alarms, lights or a combination of signals.
As detectors measure a specified gas
concentration, the sensor response serves as the reference point or scale. When the sensors response surpasses a certain pre- Fig. 10: Multi Gas Detector set level, an alarm will activate to warn the user. Different Sensor Technologies Used In Detectors Gas detectors are categorized by the type of gas they detect: combustible or toxic. Within this broad categorization, they are further defined by the technology they use: catalytic and infrared sensors detect combustible gases and electrochemical and metal oxide semiconductor technologies generally detect toxic gases Electrochemical Sensors or cells are most commonly used in the detection of toxic gases like carbon monoxide, chlorine and Fig. 11: Electrochemical Gas Sens nitrogen oxides. They function via electrodes signals when a gas is detected. Metal Oxide Semiconductors, or MOS, are also used for detecting toxic gases (commonly carbon monoxide) and work via a gas sensitive film that is composed of tin or tungsten oxides. The Catalytic sensors This technology is sensitive film reacts used to detect with gases, combustible triggering gases such the device when toxic levels are present. as hydrocarbon, and works via catalytic oxidation. The sensors of this type of detector are typically constructed from a platinum treated wire coil. As a combustible gas comes into contact with the catalytic surface, it is oxidized and the wiring resistance is changed by Fig. 12: Catalytic Gas Sensor heat that is released. A bridge circuit is typically used to indicate the resistance Infrared sensors or IR detectors work via a system of transmitters and receivers to detect combustible gases, specifically hydrocarbon vapors. If a gas is present in the optical path, it will interfere with the power of the light transmission between the transmitter and receiver. The altered state of light determines if and what type of gas is present.