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PBA_1

The document outlines a project aimed at predicting equipment failure in manufacturing using machine learning. The goal is to develop a model that analyzes historical data and sensor readings to schedule maintenance proactively, thereby reducing downtime and improving production efficiency. The proposed technology stack includes data collection, machine learning, model deployment, and monitoring tools to ensure effective implementation and real-time predictions.

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chmaheshkumar98
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4 views

PBA_1

The document outlines a project aimed at predicting equipment failure in manufacturing using machine learning. The goal is to develop a model that analyzes historical data and sensor readings to schedule maintenance proactively, thereby reducing downtime and improving production efficiency. The proposed technology stack includes data collection, machine learning, model deployment, and monitoring tools to ensure effective implementation and real-time predictions.

Uploaded by

chmaheshkumar98
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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Course : Problem-Based Assignment

Title : Predicting Equipment Failure in Manufacturing


using Machine Learning
Branch : CSM-A
Team Members

S. Name Roll No
No
1. A. Vaishnavi 23QM1A6609

2. C. Vaishnavi 23QM1A6604

3. M. Yashwanth 23QM1A6664
Problem Statement
Description:
• A manufacturing company is facing a significant issue with
equipment failure, which is resulting in costly downtime, reduced
production, and decreased customer satisfaction. The company has
a vast amount of data on its equipment, including sensor readings,
maintenance records, and operational logs. However, they are
struggling to identify patterns and predict when equipment is likely
to fail, making it difficult to schedule maintenance and reduce
downtime.
Goal:
• Develop a machine learning model that can accurately predict
when equipment is likely to fail, based on historical data and sensor
readings, allowing the company to schedule maintenance in
advance and reduce downtime.
Idea Solution
• Solution:
• Our solution uses machine learning to analyze historical data and sensor readings to
predict equipment failure.
• We collect data on equipment performance, including sensor readings, maintenance
records, and operational logs.
• We use feature engineering techniques to extract relevant features from the data.
• We train a machine learning model using the extracted features to predict equipment
failure.
• We deploy the model in a production environment to predict equipment failure in real-
time.
Technology Stack
The technical stack for building and deploying a predictive maintenance model using machine
learning consists of:
1.Data Collection and Preprocessing: SQL databases, Python libraries such as Pandas, NumPy,
and Scikit-learn.
2.Machine Learning: Model training using Python libraries such as scikit-learn and TensorFlow.
3.Model Deployment: API development using Flask.
4.Real-time Data Ingestion: Apache Kafka or other message queueing systems for ingesting real-
time data from sensors and IoT devices.
5.Monitoring and Evaluation: Monitoring performance and accuracy using Prometheus and
Grafana, monitoring log data using ELK stack, and evaluating model performance using metrics
such as accuracy, precision, recall, and F1-score.
6.Model Updating: Online learning algorithms such as incremental learning for updating the model
in real-time.
7.Additional Tools: Jupyter Notebook for data exploration and prototyping, Git for version control
and collaboration, and Docker for containerization and deployment of the model in production.
• This technical stack provides a comprehensive solution for building and deploying a predictive
maintenance model using machine learning.
Benefits
• Reduces downtime and increases production efficiency
• Helps meet customer demand more reliably and avoid lost sales
• Reduces need for costly repairs and minimizes production losses
• Improves customer satisfaction and builds trust with customers
• Reduces costs associated with equipment failure
• Extends equipment life and reduces need for costly replacements
• Improves supply chain management by identifying potential
bottlenecks
• Provides insights into equipment performance and maintenance
needs for better decision making
Thank You

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