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1.Textile Testing & Quality Control

Textile testing is a scientific method to evaluate the quality of textiles against specified standards, ensuring they meet safety regulations and customer satisfaction. Quality control in textiles involves preventing faults through skilled human oversight, precise machinery, and consistent materials, while the Deming Cycle emphasizes continuous improvement in business processes. The document highlights the importance of performance, reliability, and aesthetics in achieving high-quality textile products.

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14 views

1.Textile Testing & Quality Control

Textile testing is a scientific method to evaluate the quality of textiles against specified standards, ensuring they meet safety regulations and customer satisfaction. Quality control in textiles involves preventing faults through skilled human oversight, precise machinery, and consistent materials, while the Deming Cycle emphasizes continuous improvement in business processes. The document highlights the importance of performance, reliability, and aesthetics in achieving high-quality textile products.

Uploaded by

nahidulbutex002
Copyright
© © All Rights Reserved
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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Textile Testing & Quality

Control
Testing: The process or procedure to determine the quality of a product.
Or,
The methods or protocols adopted to verify or determine the properties of a
product.

Textile Testing: Textile testing is a scientific test technique and method to


evaluate whether the quality of textiles meets the requirements of the specified
standards. Based on the use and conditions of textiles, influence on the product
by the composition, structure, and properties of textiles, and determine the use
value of textiles. When using textile products, everyone must hope that they
have a good touch, good appearance, durability and should not contain harmful
substances.
Importance of Textile
Testing:
• Quality control: Textile testing helps to ensure that products meet the
desired quality standards. It allows manufacturers to identify any defects or
issues early on in the production process, which can be corrected before the
product is released into the market.
• Compliance with regulations: Many countries have regulations in place to
ensure that textile products are safe for consumers. Textile testing helps
manufacturers to ensure that their products meet these regulations and are
safe for use.
• Product development: Textile testing can be used to evaluate new materials
and designs. It allows Fabric manufacturers to test the performance of
different materials and determine which ones are most suitable for their
products.
• Marketing: Textile testing can also be used as a marketing tool. Testing results
can be used to promote the quality and safety of products to customers.
Quality
Quality: Quality is excellence of Product/ Measure of customer satisfaction.

Performance
Precise Features

Aesthetics Quality Reliability

Serviceability
Conformance
Durability

Fig: Dimension of Quality


For good quality a product must have-

1. Good Performance.
2. Useful Features.
3. Reliability in Application.
4. Conformance in Standard and Final product.
5. Long Durability.
6. Avail Serviceability.
7. Aesthetic appearance.
Quality Control
• Textile quality control is a system adopted to prevent faults and problems in
processes and products. The aim is to meet the production needs and desires of
customers efficiently.

• So it’s not just about checking and counting defects in finished products. The aim
is to anticipate possible problems and find solutions to prevent them from
happening.
Importance of Man , Machine &
Materials in Quality Control
The importance of man, machine, and material in the context of textile quality
control is emphasized as they are the core elements that impact the final product
quality.
Here’s a breakdown of each factor:

Man (Human Element)


• Skill and Expertise: The human factor plays a crucial role in textile testing and
quality control. Skilled technicians, operators, and inspectors can identify
defects, inconsistencies, and ensure that testing procedures are correctly
followed. Human judgment is essential, especially when analyzing subjective
qualities like fabric appearance, handle, and color.
Training: Proper training ensures that personnel are capable of conducting
accurate tests, interpreting results correctly, and taking appropriate actions to
maintain the quality standards.

Error Management: Human errors can introduce variability in testing, and this is
why the role of man in quality control includes minimizing these errors and
ensuring consistent performance.

Machine (Instrumentation)
• Testing Equipment: The quality control process relies heavily on machines and
automated systems to perform precise and accurate tests on textiles. Machines,
such as tensile testers, colorimeters, and other standard testing devices, provide
quantitative data about the textile material's properties, such as strength,
durability, and color fastness.
Calibration and Maintenance: The reliability of machines is critical. Regular
calibration and maintenance ensure that the testing equipment remains accurate
and performs consistently over time.

Automation and Efficiency: The use of automated machines in testing


procedures reduces the potential for human error and increases testing speed,
making it easier to monitor large volumes of materials.

Material (Textile Materials)


• Properties of the Material: The intrinsic properties of the textile material—such
as fiber composition, yarn structure, fabric construction, and finish—are key
determinants of the material's performance and quality. These factors directly
influence the way a textile responds to various tests.
Testing Material Samples: Different materials may require different testing
methods to accurately assess their quality. Understanding the material's
characteristics allows for selecting the appropriate testing procedures, ensuring
that results are relevant and meaningful.

Consistency of Materials: Variability in the materials being tested can affect the
quality control process. The use of high-quality, consistent materials will lead to
more accurate and reproducible test results, whereas material inconsistency
could lead to faulty test outcomes.

The interaction between man, machine, and material is fundamental to effective


textile quality control. The human factor ensures correct operation and
interpretation of results, the machine provides the necessary tools for accurate
and objective testing, and the material defines the benchmark for testing and the
expectations for performance.
Deming Cycle
• W. Edwards Deming in the 1950’s proposed that business processes should be
analyzed and measured to identify sources of variations that cause products to
deviate from customer requirements. He recommended that business processes
be placed in a continuous feedback loop so that managers can identify and
change the parts of the process that need improvements. As a teacher, Deming
created a diagram to illustrate this continuous process, commonly known as
the PDCA cycle for Plan, Do, Check, Act:
• PLAN: Design or revise business process components to improve results
• DO: Implement the plan and measure its performance
• CHECK: Assess the measurements and report the results to decision makers
• ACT: Decide on changes needed to improve the process

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