Statistical Process Control (SPC) is a quality control method that utilizes statistical techniques to monitor and control processes, aiming to reduce defects and improve efficiency. It identifies process variations, employs control charts for stability monitoring, and assesses process capability through key metrics. SPC can significantly enhance decision-making and customer satisfaction, as demonstrated in manufacturing examples where defect rates were reduced by 20%.
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SPC Presentation
Statistical Process Control (SPC) is a quality control method that utilizes statistical techniques to monitor and control processes, aiming to reduce defects and improve efficiency. It identifies process variations, employs control charts for stability monitoring, and assesses process capability through key metrics. SPC can significantly enhance decision-making and customer satisfaction, as demonstrated in manufacturing examples where defect rates were reduced by 20%.
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Statistical Process Control (SPC)
Introduction, Technical Concepts, and
Customizable Template Introduction to SPC • • SPC is a method of quality control using statistical techniques. • • Helps monitor and control processes to ensure consistent quality. • • Reduces defects, improves efficiency, and enhances customer satisfaction. Why Use SPC? • • Identifies process variations before defects occur. • • Reduces waste and rework. • • Enhances decision-making with data-driven insights. Types of Process Variations • • Common Cause Variation: Inherent in the process, predictable. • • Special Cause Variation: Due to specific, identifiable factors, unpredictable. Control Charts • • Graphical tool to monitor process stability. • • Key components: Centerline, Control Limits (UCL, LCL). • • Types: X-bar, R-chart, P-chart, C-chart. Process Capability • • Determines whether a process can meet specifications. • • Key metrics: Cp, Cpk, Pp, Ppk. • • Higher values indicate a capable and well- controlled process. Example: SPC in Manufacturing • • A car manufacturer monitors defect rates using control charts. • • Analyzing variation helps improve assembly line efficiency. • • Implementing SPC reduces defects by 20%. Your Data Here • • Add your own control chart analysis. • • Customize with real process data. • • Modify slides as needed for your industry.