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MME capstone project

The document presents a study on the forging behavior of metallic materials, specifically comparing hot and cold forging processes. It includes details on sample dimensions, recrystallization temperatures, microstructures, and hardness profiles before and after forging. The findings indicate differences in grain growth, hardness distribution, and the effects of temperature on the forging process.

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2 views

MME capstone project

The document presents a study on the forging behavior of metallic materials, specifically comparing hot and cold forging processes. It includes details on sample dimensions, recrystallization temperatures, microstructures, and hardness profiles before and after forging. The findings indicate differences in grain growth, hardness distribution, and the effects of temperature on the forging process.

Uploaded by

niloy.trsp
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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STUDY OF FORGING BEHAVIOR OF

METALLIC MATERIALS

Presented By
Ahammad Siddique Shanto
ID: 2011002
Experiment: 06
Department of Materials and
Metallurgical Engineering
MATERIAL
DESCRIPTION •GPH Quantum Arc
•Engineering strain = 20%
SAMPLE
DESCRIPTION
Hot Cold
Forging
ORIGINAL DIMENSIONS
Forging
ORIGINAL DIMENSIONS
Length = 23.6 mm Length = 23.75 mm
Diameter = 19.6 mm Diameter = 19.8 mm
Expected Reduction in Length = 4.72 Expected reduction in length = 4.75
mm mm

Final Dimensions Final Dimensions


Length = 20.75 mm Length = 19.75 mm
Diameter = 20.4 mm Diameter = 21.0 mm
Recrystallization
Temperature

•Melting Temperature = 1537 − (88 * C + 8 * Si + 5 * Mn + 5 * Cu +


1.5 * Cr + 4 * Ni + 2 * Mo + 2 * V + 30 * P + 25 * S) °C = 1505.91 °C
•Recrystallization temperature =
0.4 * Melting Temperature = 0.4 * 1505.91 °C = 602.36 °C

•Both the equations are empirical formula


•Target Temperature =750 °C
•Temperature achieved = 264 °C
•The actual temperature during hot forging is even lower as the sample
cooled down due to conduction, convection and radiation heat loss
SAMPLE AFTER
FORGING

Figure: Hot Figure: Cold Forging


Forging
Microstructure Before Forging
(100x)
Pearlitic Fiber
Line

Longitudinal

Pearlitic Fiber
Line

Transverse
MICROSTRUCTURES OF SAMPLES AFTER
FORGING

Figure: Hot Forging Figure: Cold Forging


(100x) (100x)

• Grain Growth of • Dynamic


Ferrite Recovery
• Distribution of Pearlite • Pearlite Deformed
HARDNESS PROFILE
IN TRANSVERSE
DIRECTION • Before Forging Hardness
is minimum at center
and maximum at both
sides

• Hot Forging shows


almost similar results
with slight deviation due
to grain growth and
distribution of pearlite

• Cold forging shows a


random hardness profile
due the dynamic
recovery and
deformation of harder
pearlite
HARDNESS PROFILE
IN LONGITUDINAL
DIRECTION • Before Forging: Uniform
hardness across the
material.

After Forging:
• Hardness increased
gradually towards the
center.
• Edges exhibited lower
hardness due to the
spring-back effect.
• Hardness decreased after
the center due to
different fiber flow.
Figure: Hot Figure: Cold
Forged Forged
Figure: Hot Figure: Cold
Forged Forged
MACROGRAP
HS

Figure: Hot Forged Figure: Cold


Forged

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