Endress+Hauser TS

Welcome to Endress+Hauser

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Endress+Hauser Wetzer Group worldwide

Our Product Centers Nesselwang

Pessano

Greenwood

Suzhou

Benoni

Aurangabad

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Our fields of activity

TEMPERATURE MEASUREMENT

• Industrial thermometers

• Hygienic thermometers

• High temperature thermometers

• Heavy duty thermometers

• Compact thermometers

• Multipoint temperature sensors

• Temperature switches

• Temperature transmitters

• Thermowells & protection tubes

• Cable probes

• Surface thermometers

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Our fields of activity

SYSTEM PRODUCTS FOR PROCESS AUTOMATION

• Data managers & data loggers

• Process indicators & control units

• Process transmitters & limit switches

• Energy managers & application

managers

• Power supplies & barriers

• Gateways & modems

• Handheld communicators

• WirelessHART solutions

• Surge arresters

• Software

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Our fields of activity

TEMPERATURE ENGINEERED SOLUTIONS

We develop and manufacture according to customer

requirements - from idea to assembly - with the highest
level of precision and reliability and to internationally
valid standards.

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Why Temperature Measurement?

SAFETY RELEVANT

QUALITY RELEVANT

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Design of a modular thermometer

Head / Housing Transmitter

Neck

Process
Connection

Insert / Sensor Thermowell

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Sensors

Sensor
s

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RTD
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RTD - Resistance Temperature Detectors

0
– +

[Ω]
• The resistance of the sensor changes according to the temperature
• Resistance Temperature Detector = RTD
• A Pt100 is a “PTC” ; Resistance with “Positive Temperature Coefficient”
• Pt stands for Platinum, “100” means 100 Ohm at 0°C
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RTD Technologies

Basic Standard Wirewound iTHERM iTHERM iTHERM iTHERM

thinfilm thinfilm QuickSens StrongSens TipSens TrustSens
Pt100 (RTD) Pt100 (RTD) Pt100 (RTD) Pt100 (RTD) Pt100 (RTD) Pt100 (RTD) Pt100 (RTD)

-50…150/200°C -50…400°C -200…600°C -50…200°C

--50…200°C -50…500°C
--50…500°C -50…200°C -40…160°C

 Measurement  Long-term  Long-term  World’s fastest  World’s highest  Fast response  Self-calibrating
performance stability stability response time vibration time  High accuracy
sufficient for  Vibration  High  Maximum resistance  Small  Reliability
most support resistance measurement process safety  Robust immersion  High degree of
processes  Limited repeatability  Limited  Long lifetime depth automation
 Excellent price/ measurement  Relative cost measurement and plant  Limited  Risk reduction
performance range  Susceptible to range availability measurement  Limited
ratio mechanical  Response time range measurement
 Limited stress range
measurement
range

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iTHERM QuickSens

25

Response Time t90 [s]

Response
20 time t90
(acc. IEC 60751 in
water:
15
v = 0.4 m/s and ∆T =
10K)
10

Ceramic Pt100 Thin Insert 5

potting Film Element cap 0

3 mm 6 mm 3 mm in
thermowell
Insert w. 4.3 mm tip

Standard Sensors

Technical Feature Benefit Added Value

• Fastest response time worldwide: • Quicker detection of and faster reaction • Increased process safety
- 3 mm insert: t90 = 0.75 s on temperature changes • Increased process efficiency

- 6 mm insert: t90 = 1.5 s • Cost savings

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Behavior of Product Temperature and Sensor Signal

T
[°C]
Exceedance of
max. temperature
Potential negative
impacts:
Potential impacts:
‣ loss of quality
‣ loss of
‣ waste quality
of energy
‣
‣ risk of overheating
waste of energy
‣ risk of overheating

t [s]
Product Desired temperature / switching
temperature signal
Temperature signal

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Example 1 – Energy Savings (e.g. saturated steam for heat

transfer)
T
[°C]
Exceedance of
Reduced maximum
max. temperature
product
Potential
temperature negative
impacts:
‣ loss of quality
Potential impacts:
‣ waste of energy
‣
‣ risk of overheating
energy savings
‣ risk reduction

t [s]
Product Desired temperature / switching
temperature signal
Temperature signal

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iTHERM StrongSens

700 Vibration
> 60 g
resistance

Acceleration [m/s²]
600
500 for sensor tip;
according
400 IEC60751
300 from 10 to 500 Hz
Ceramic Pt100 Thin Insert 75h
200
potting Film Element cap
100 3g
0
r s n s
n so Se
S e
o ng
d r
r St
Technical Feature Benefit da ®Added Value
tan R M
E S
• High vibration resistance • Best long term stability even under iTH • High system safety
• Up to more than 60g extreme process conditions • Constantly high product quality
• 20x higher than standard sensors • Cost savings

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GOLDEN RULES for Contact-Thermometers

• Every contact-thermometer can only measure the temperature
of the primary element (e.g. RTD like Pt100)

• So, a thermometer must be designed in such a way

that it allows an energy transport:
• from the medium to the primary element (T Process >T Ambient ) Heating
• from the primary element to the medium (T Process >T Medium ) Cooling

• In reality, every contact thermometer is also influenced by the

ambient temperature.

• Please consider, the primary element is located somewhere on this

energy path between the process and the environment.

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Energy Path: Heat Exchange of the Process with the

Environment
Example: Customer was asking for short immersion length (in a steam sterilization
process)

• But the flange outside surface is cooled by convection of air.

• This influences the inner side by heat

conduction inside the metallic flange. T Ambient

• So the inner side of the flange 

can not be at T Process .

• Consequently a temperature gradient

inside the entire thermometer including T 
Process
the sensor in a thermowell is remaining.
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RTD with thermowell in small pipe installation

Conventional
iTHERM® QuickSens iTHERM® StrongSens
(Standard Thin-film & WW)
5

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HOW TO increase the insertion length  decreasing deviations

• Especially in small pipes, you will always find an

elbow in a piping system, this gives you space 
to place a longer thermowell  .


• If not, the -best method is to
mount the nozzle at an angle.

• But increasing the length will change the

resonance frequency of the assembly,
please consider a
THERMOWELL CALCULATION

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TC
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TC – Thermocouple

• Two different metals which are

0
joined at one end
– +
• Changes in the temperature at
that junction induce a voltage /
electromotive force [mV]
• Seebeck Effect

• A TC is never measuring an
absolute temperature, but only
the temperature difference
between measuring point (T1)
and the reference point (T ref.)

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TC Technologies

Thermocouples iTHERM
ProfileSens

-270…1.800°C -40…1.100°C

 Measurement range  Robust and reliable

 Ideal for high  For high
temperatures temperatures,
 Long-term stability pressure, aggressive
 Limited accuracy media
 Increased plant
safety
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TC – Thermocouple Types

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Accuracy of Thermocouples

• Norms for Thermocouples: ± 4K at 1000°C,

IEC 60584 or ASTM E230 describe just new wire only!

• In the process 3% - 6% deviation

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Possible Error after 6 Months x p e c t e

“une n
i a t io
• Thermocouples can „drift “ d” dev
3-6%
• Usually they show lower
temperatures than the real values.
That can be very dangerous!

• Thermocouples should be calibrated

and replaced regularly. Typ K

„Evaluation of Specialized Thermocouples for High-Temperature‚ In-Pile Testing“,

ICAPP 2006, J.L. Rempe, D.L. Knudson, K.G. Condie, S.C. Wilkins
https://digital.library.unt.edu/ark:/67531/metadc887562/m2/1/high_res_d/911567.pdf

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Thermowells
Thermowell
s

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Thermowell types, shapes and tips

Bar stock thermowell

Pipe thermowell

Straight Tapered Stepped

Straight Tapered Reduced
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Thermowell types, process connections

Bar stock thermowell

Pipe thermowell

Weld in Threade Flanged

Compression d
Flanged Threade Fitting

Slide
d
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Thermowell – stress types

• Mechanical stress
• Vibration stress
• Thermal stress
• Chemical stress /
corrosion stress
• Erosion stress

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Thermowell Sizing Tool

• Calculation of standard
thermometers and thermowells
• Calculation of special designs
• ASME PTC 19.3
• DIN 43772
• Only standard calculation

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Regulations from the ASME PTC 19.3 TW-2016

Covered by this standard:

• An Unsupported length < 609,6mm (Table 4-1-1)
• Thermowells machined from bar stock (Sec. 1-2)
• Surface finish of 0,81 µm (32 µin) Ra or better (Sec. 4-2)
• Only single-piece shanks (Table 4-1-1, note (2))
• Thermowells mounted at an angle (Sec. 6-10.8)

Not covered by this standard:

• Thermowells with specially designed surface structures (e.g. spiral ridges)
(Sec. 1-2)
• Thermowells fabricated by welding, including flame spray or weld overlays (Sec.
1-2)
• Support collars or other means of support (Sec. 6-7(e))
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• Thermowells mounted in an elbow with the tip pointing upstream (Sec. 6-10.7)
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Thermometers

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to new - ModuLine
From old…
Temperature sensors with Temperature sensors with
thermowells direct contact
TM501
RTD, TC TR10 TC10 TST40N TST41N
C RTD, TC, StrongSens, QuickSens
Limited temperature range
TST187 (RTD -50 to
TR11 TR24 WideTR25
temperature range
200 Deg
Basic C)
TSM187 TR12 TC12 TST487 Variety ofBasic
Ex options
Non hazardous areas only
TST414
Limited material choices (SS 316LTR13
TM121TC13
typ.) TSM487 Variety
TM101 TR65 of materials
TM501 Full compliment of transmitters
Limited transmitter
Advance R choices TR88TM131TC88 TEC420
TM111 TC65
Advance
Unrestricted TSP considerations
d
Limited TSP options TR61 TC61 TST410 TLSR1 d
Innovations
TR63 TC63 TST487 TLSC1 SIL
TMT162 TMT162
R C Dual compartment housing

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TM1xx – ModuLine for General Purpose + Heavy Duty Industries

Model TM101 TM111 TM121 TM131
Design

Thermowell w/o thermowell w/o thermowell fabricated fabricated

thermowell, thermowell,
with or w/o neck with or w/o neck
Process
Variety of different process connections
Connection
Specificatio • limited range of • full range of sensors • limited range of • full range of sensors
ns sensors • full range of sensors • full range of
• limited range of transmitters • limited range of transmitters
transmitters • SIL 2/3 transmitters • SIL 2/3
• explosion proof • explosion proof
• innovations
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Sensors in the ModuLine

Standard iTHERM iTHERM Basic

Sensor RTD WW TC
RTD TF QuickSens StrongSens RTD TF

Design

Basic Line
TM101,      
TM121
Advanced
Line
     
TM111,
TM131

Temp. range -50…400°C -200…600°C -50…200°C -50…500°C Up to 1.800°C

1.700°C -50…200°C

Proven Large Vibration

Rapid Price/
Highlights + technology for temperature resistance up High
response time Performance
Feature a wide range range, long- to 60g acc. to temperature
(t90=0,75s) ratio
of applications term stability IEC60751

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Transmitters in the ModuLine (extract)

Transmitter iTEMP
iTEMP
TMT71
TMT71 iTEMP
iTEMP
TMT72
TMT72 iTEMP
iTEMP
TMT82
TMT82 iTEMP
iTEMP
TMT162
TMT162

Design
Design

Basic Line
   
TM101, TM121
Advanced Line
   
TM111, TM131
Communication 4…20mA 4…20mA 4…20mA 4…20mA
HART7 HART7 HART7
PROFIBUS PA PROFIBUS PA
FOUNDATION FOUNDATION
Fieldbus Fieldbus
Channels 1 channel 1 channel 2 channels 2 channels
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Reduction of roots for thermowells

Existing portfolio Future portfolio

TW10 TW11 TW12

Fabricated pipe TW13 TT131

thermowells
TA535 TA540 TA541

Drilled barstock TW15 TA550 TA555 TT151

thermowells
TA556 TA557 TA560

TA562 TA565 TA566

TA570 TA571 TA572

TA575 TA576

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Fabricated pipe thermowell – TT131

TT131 Continuous protection tube Hexagonal neck Without neck

Design

Thermometer
Male threads, female threads, QuickNeck, etc.
connection
Materials +
Stainless steel, nickel based alloys, ferritic alloys, etc.
diameter

Process connection Flanges, threads, compression fittings, etc.

Tip design Fast response time, straight, reduced, tapered

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Drilled barstock thermowells – TT151

TT151 Based on ASME B40.9 Based on DIN43772 Universal

• Flanged • Flanged
Process • Threaded • Form 4, weld in • Threaded
connection • Weld in • Form 4F, flanged • Weld in
• Socket weld • Socket weld
• Straight All available geometric
Tip design • Reduced • Reduced designs without normative
• Stepped restrictions

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Features – Innovations

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iTHERM QuickNeck – “Classic” Loop Calibration

• Risk of water ingress

• Risk of loss of mounting parts
• Risk of damages
• Risk of false connections
• Time and cost intensive
process
• Long downtimes

Mobile
Calibration
Bath
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iTHERM QuickNeck – Loop Calibration with iTHERM QuickNeck

• No risk of damages
• No risk of loss of parts
• No risk of connection errors
• No risk of water ingress
• Massive time and cost
savings
• Less downtime

Mobile
Calibration
Bath
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iTHERM QuickNeck

Recalibration costs / time

100%
80%
60%
40%
20%
0%
Therometer with iTHERM QuickNeck
standard neck tube

Technical Feature Benefit Added Value

• Removal of insert without tools • Simple, easy and fast • Cost / time savings
• Terminal head can remain closed (dis-)mounting of • Less downtime
• Connection cables can remain connected • No risk of water ingress • Higher system safety and
• No risk of mechanical damage availability
• No risk of wiring
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What do you think?

What is the dominant factor

influencing the response time of a
“normal” RTD-measurement?

• Thickness of the thermowell?

• Type of the sensor? (WW or TF)
• Something else?

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The problem with heating…

Process medium heats the

thermowell wall
Thermowell then heats the air gap

Air gap then heats the insert

…the solution: Bridge the air

gap!

Thermowell Air gap Sensor

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Does heat conductive paste help?

YES, but not for long!

• After a while, especially if using at “high” temperatures
the paste will dry.
• To keep an accelerating effect, the paste must be
replaced frequently?
• But how can you reach the bottom of a thermowell?
Dry grains and crystals block the way. https://www.gesundheitsfrage.net/g/frage/ist-
diese-waermeleitpaste-noch-in-ordnung-oder-
sollte-sie-erneuert-werden
• After the first calibration the measurement will be really slow !

Thermowell

Insert

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Thermowell with fast response time

• Response time reduction by ~ factor

4! ?
• Durable up to 400°C

Insert
Thermowell
• Replaceable insert, material stays in
shape
• Slightly enlarged diameter for safe
function
• Only available for fabricated
Transfer

Material
thermowells, not barstock!
Value
• Improved process control
• Higher safety
• Higher process efficiency

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Behavior of Product Temperature and Sensor Signal

T
[°C]
Exceedance of
max. temperature
Potential negative
impacts:
Potential impacts:
‣ loss of quality
‣ loss of
‣ waste quality
of energy
‣
‣ risk of overheating
waste of energy
‣ risk of overheating

t [s]
Product Desired temperature / switching
temperature signal
Temperature signal

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Example 1 – Energy Savings (e.g. saturated steam for heat

transfer)
T
[°C]
Exceedance of
Reduced maximum
max. temperature
product
Potential
temperature negative
impacts:
‣ loss of quality
Potential impacts:
‣ waste of energy
‣
‣ risk of overheating
energy savings
‣ risk reduction

t [s]
Product Desired temperature / switching
temperature signal
Temperature signal

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 Endress+Hauser TS Test according to IEC EN 60751 / VDI 3522, ∆t of 10K

Response time comparison – 11mm str TW

response time t90 StrongSens 11mm str

80 QS 11mm str
StrongSens fast TW 11mm
str
QS fast TW 11mm str
TF fast TW 11mm str
WW fast TW 11mm str
60
TKJ fast TW 11mm str
Without Quick TKK fast TW 11mm str

Responding
time [s]

StrongSe
ns Thermowell With Quick
40
QuickSen Responding
s Thermowell

20

StrongSe
ns TC type K
QuickSen RTD TF RTD WW TC type J
s
0

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In case of corrosion…
the thermowell might break

Liquid Gas
Electronic fails Leakage remains
undetected
Loss of sensor signal, Danger when housing is
but opened
NO diagnostic why
Danger when housing is
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…with a second process barrier – Dual Seal

Any medium
Pressure switch detects a pressure change
It sends a signal to the 2nd channel of the transmitter
(e.g. TMT82)
Temperature signal stays alive all the time
Seals are compressed – medium is contained – insert
is not exchangeable any more
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Transmitter Portfolio

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Transmitter – Communication protocols

From … to the control
Sensor… system
4..20
Ω: mA
Pt100, Pt500; Ni500
etc.

mV :
TC type R, K, B
etc.

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Temperature Transmitters – Technology and Benefits

Linearization of sensor signal

Failure detection
• sensor break
• short circuit

Diagnostics – predictive maintenance

• corrosion detection
• sensor drift
• supply voltage monitoring

Additional functionality
• Calculation of differential and average values

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Advantage – Safety

• Galvanic isolation in the transmitter prevents short cut loops and

protects interface cards against over voltage

• 4…20 mA copper cables show better resistant against mechanical

stress, noise or EMC influence than compensation cables

• SIL2/3 can only be reached with temperature transmitters

Risk Reduction
SIL Level
Factor
SIL 3 10,000 to 1,000
SIL 2 1,000 to 100
SIL 1 100 to 10
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transmitter portfolio

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iTEMP Transmitter Portfolio

4 … 20 mA
fixed setting programmable

TMT14 TMT16 TMT16 TMT16

TMT71 TMT72 2 TMT82 2 TMT84 2 TMT85 2

TMT12 TMT12
7 8 TMT71 TMT72 TMT82
Thermo- universa universa
RTD Pt100 universal 2-channel universal 2-channel universal 2-channel universal
couple l l

TMT18 TMT18 TMT18

7 8 0 TMT80 TMT71 TMT72 TMT82 TMT84 TMT85

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HART® - Portfolio

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iTEMP TMT72– technical overview

iTEMP TMT72

Sensor input RTD, TC, Ohm and mV

App SmartBlue (Android, iOS) via Bluetooth

Operation and
DD/DTM via HART
commissioning
DTM via CDI

Output 4 to 20 mA / HART 7 protocol

Power supply 2-wire device, loop-powered, 10V to 36VDC

ATEX, CCSAUS, EAC, IECEx, INMETRO, NEPSI,

Approvals
GL *
Operating temperature -40 °C to +85 °C

* Availability of the approvals: see rollout plan

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Benefits of iTEMP TMT72

1
1 Easy operation
Use your existing tablets and smartphones for operation and
commissioning.
2
Fast and reliable
A secure Bluetooth connection allows you to check measuring
3 points that are dangerous or difficult to access from a safe distance.
6 3
Head transmitter and DIN rail version
The two-wire device fits in all applications
4
Installation in the field
Different housing variants with double cable entry for wall or pipe
5
mounting k
Suitable for all locations
Whether your measuring point is exposed to Ex areas for dust or
6
4 gas,
the TMT7x will always be exactly the right transmitter for you.
7
On-site display
Clear information on the measuring point and indication of
diagnostic messages
5 2 7
Optimal system integration TMT72 (plug & play)
4 to 20 mA / HART for seamless integration into existing
communication systems. DD - FDT/DTM
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iTEMP TMT7x – Special device function in a glance

Sensor diagnosis Electronic diagnoses Device simulation

Corrosion monitoring Supply voltage monitoring Sensor value
Sensor limit monitoring Electronic temperature Current output
Break Diagnostic event
Open wire simulation

: compared to the forerunner

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Value
Benefit
Feature
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Push-in spring terminals

Advantages of the push-in spring

terminals:
• Reduction of the wiring time
• the finger is the screw driver
• Cable entry at 45° angle
• High safety due to a corrosion-free strong clamp-
connection
Technical specification
Cable Pusher
diameter 0,2 … 1,5 mm² Direction
direction
(Rigid or (24 … 16 AWG) 90°
cable
flexible) entry 45°
Push
90°
direction
Cable entry
45°
direction
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The problem with accessibility…

• Height

• Confined spaces

• Tight installations

• Difficult environments
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The problem with connectivity…

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…the solution

TMT7x

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Security level comparison

between devices with wireless data

transmission
Credit Identity cards /
Would you
Security level

cards passports with

implement a fitness with NFC NFC

tracker
iTEMP TMT71/72
into your plant
infrastructure?

WiFi Router
with WPA2
The high security level of iTEMP
Bluetooth car handsfree TMT71/72 was confirmed by
or headset
Fraunhofer AISEC

Smartwatch /
fitness tracker Devices

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Operation of iTEMP TMT71/72 with the SmartBlue app

Live list Password prompt Device info

Shows all devices within Bluetooth Shows all relevant information in one
User log-in
range view

Device
identification
Device
Bluetooth Device
Device informatio
signal strength status
status n
Measure
d values

Measure
d values

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Operation of iTEMP TMT71/72 with the SmartBlue app

Device menu User guidance Diagnostic information

Clear diagnostic messages with
Easy adaption of device to application Wizards for commissioning
remedy

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iTEMP TMT82– technical overview

iTEMP TMT82

2 x (RTD, TC, Ohm and mV) with

Sensor input
intelligent add-on functionality

Operation and
DTM via CDI
commissioning

Output HART®, 4 to 20 mA

Power supply 2-wire device, loop-powered, 11V to 36VDC

Customer value:
Accuracy 0.10 °C (0.18 °F) (Pt100 @ 200°C)

• Excellent plant
Approvals safety
ATEX, CSA, and
FM, EAC, IECEx, plant
NEPSI, DNV GL availability

• Improved usability and system integration

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iTEMP TMT82

High Accuracy
• Highest accuracy due to sensor-transmitter-matching
• Temperature dependent switch-over between two sensors

Highest Availability
• Dual sensor input with sensor backup
• no process interruption when a sensor fails
• Drift warning at defined deviation between sensor 1 and sensor 2
• Fast proof testing with display TID10

Maximum Safety
• International Ex-approvals
• Comprehensive diagnostics – diagnostics information acc. to NE107
• SIL 2/3 (hardware/software) for use in safety instrumented systems

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iTEMP TMT162 HART® 7 – technical overview

iTEMP TMT162
2 x (RTD, TC, Ohm and mV) with
Sensor input intelligent add-on functionality
Operation and
DTM via CDI
commissioning

Output HART® 7, 4 to 20 mA

2-wire device, loop-powered, 11.5V to

Power supply
42VDC

Customer value:
Accuracy 0.10 °C (0.18 °F) (Pt100 @ 200°C)

Approvals ATEX, CSA, FM, EAC, IECEx, NEPSI, DNV GL

• Excellent plant
Features
Integratedsafety
overvoltage and plant
protector,
backlit black-on-white LCD
Local availability
• Improved usability and system integration
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iTEMP TMT162

Increased process safety and plant availability

• SIL 2/3 certification according to IEC 61508:2010 -1/2/3
• Integrated button for fast proof testing
• Dual sensor input with hot back-up function

Increased product safety

• Integrated surge/overvoltage protection
• Robust dual compartment housings, protected up to IP68
• Fully-potted electronics
• Backlit LCD display – on-site availability of process values

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iTEMP TMT162 & TMT82 – 2 channel transmitter functions

Sensor backup function

• In case of the malfunction of the first sensor, the transmitter will
switch automatically to the second sensor
• Transmission of the diagnostic information about the broken sensor

Automatic switch to the other

sensor

376.1°C 376.1°C

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iTEMP TMT162 & TMT82 – 2 channel transmitter functions

Drift detection
• Alarm signal in case of violation of a limit value (can be set
individually)
• This information can be used as an indication for the aging of the
sensor

Transmission of the diagnostic

information
∆T > 3°C

376.1°C
379.3°C 376.2°C

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Temperature Engineered Solutions

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History of the offering

Many different customized

solutions!!

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iTHERM MultiSens

Standardized multipoint temperature assemblies

Flex Linear Slim Bundle

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Product offering – iTHERM MultiSens Flex – TMS02

Frame/neck Junction Box Electronics
Marking:
• • TMT 8x, 18x, 125
Modular support system, • Atex II 2 GD Ex e IIC Gb
adjustable for all available • Terminal blocks
• Atex II 2 GD Exd IIC Gb
junction boxes

• Material: 316/316L
• Atex Ex ia Ga IIC T Diagnostic
• Atex tb IIIC • Integrated on board
Chamber
Material: AISI 316 • Materials as for the Process
Process connection Aluminum (on request) connection

• Flanges according to ASME and EN

Inserts
• Thermocouple (type J,K,N,T)
standards available
grounded and ungrounded
• Other connections on requests execution

• RTD Pt100 Wire Wound, Thin film

• Material: 316/L ; 304/L; 316Ti;
or StrongSens
321; 347
• Insert sheath material: Alloy600,
316/L, Pyrosil or special on request
Thermowells
• ⌀ range = from 2 mm (0.08 in) to
(optional)
• Tube according to EN/ASME
6 mm (0,23 in)
standards

• Material: 316/L ; 321; 347 • Single or duplex thermocouples

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Key benefits

iTHERM MultiSens multipoint temperature assemblies

Improve reaction/storage control Accurate, complex temperature profiling

Reduced risk of process leakage with advanced safety features and

Increase plant safety
diagnostic capabilities, low process invasiveness

Easy selection and configuration Standardized and modular devices with high degree of individualization

For high mechanical stress, temperatures, corrosive media, assembly

Pre-engineered and built for the
components designed and certified according to international industry
task
regulations
Avoid untimely shutdowns with optimized process control and easy
Increase uptime, optimize yield
maintenance

We understand your challenges and offer global expert project support

Support and services
and service over the entire life cycle

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Product offering / Segmentation – Surface measurement -

Design

 Application

 Solution

 Design

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Product offering / Segmentation – Surface measurement –

Design Overview

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Product offering / Segmentation – Surface measurement -

Design Overview

Fan Tip Pad Tip Knife-edge Tip

Sliding pad Compression fitting Washer Pad

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Product offering / Segmentation – Surface measurement -

Design Overview

Accessories

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Product offering / Segmentation – Surface measurement -

Materials

Material used
Thermocouple
sheath Knife-edge
material Fan tip Weld type type Clips Heat Shield
316 SS 316 SS 316 SS 316 SS 316 SS 316 SS
310 SS 310 SS 310 SS 310 SS 310 SS 310 SS
446 SS 446 SS 446 SS 446 SS 446 SS 446 SS
Inconel 600 Inconel 600 Inconel 600 Inconel 600 Inconel 600 Inconel 600
HR160 HR160 HR160 HR160 HR160
HR160 (NiCo) (NiCo) (NiCo) (NiCo) (NiCo) (NiCo)
Hastelloy X Hastelloy X Hastelloy X Hastelloy X Hastelloy X Hastelloy X

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High Temperature Customized Solutions

Definition:

• Customized products for harsh

applications, e.g. gasifiers, able to
withstand at very high temperatures,
sometimes in combination with pressure,
and very aggressive environments.

Features:

• Increased safety – Purging system

• Special process connections are available
• Special thermowell materials are needed

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Product offering / Segmentation – High Temperature

Why purging with inert gas (nitrogen or argon)?

• Ceramics can become porous at high temperature

• Pt-based and W/Rh-based thermocouple wires are very sensitive to
contamination by process gases
• To create a counter-pressure that opposes to this phenomenon

How can it be realized?

• Ppurging= Pprocess * 1,5
• Fluxing (open circuit, classical approach): depends on customer’s
plant layout
• Pressurization (closed circuit, new approach): autonomous
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Product offering / Segmentation – High Temperature

Normal inert gas

pressurization
In case of external sheath
breakage, a pressure drop
happens

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Product offering / Segmentation – High Temperature

Normal inert gas

pressurization
In case of internal sheath
extreme porosity/cracking,
a small pressure drop
happens

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Product offering / Segmentation – High Temperature

Special process connection:

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Question
s?

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