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Lec.01 Advanced manufacturing systems

The document outlines the course content for a Bachelor of Technology in Industrial Automation at Misr International Technological University, focusing on advanced manufacturing systems. Key topics include performance indicators, production systems, and various manufacturing methods, along with teaching and evaluation methods. The assessment structure includes exams, attendance, and practical work, totaling 100 marks.

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Mariem Saleh
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19 views16 pages

Lec.01 Advanced manufacturing systems

The document outlines the course content for a Bachelor of Technology in Industrial Automation at Misr International Technological University, focusing on advanced manufacturing systems. Key topics include performance indicators, production systems, and various manufacturing methods, along with teaching and evaluation methods. The assessment structure includes exams, attendance, and practical work, totaling 100 marks.

Uploaded by

Mariem Saleh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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Misr International Technological University

Faculty of Industry and Energy Technology in Fayoum

Bachelor of Technology in Industrial Automation

Advanced manufacturing systems


(TP_12)
Lecture 01
Dr. Sabry Said Youssef
Assistant professor
Mechanical Engineering Department
Faculty of Engineering
Fayoum University
Course Contents
 Key performance indicators (KPIs).  Advanced manufacturing operations.

 Seven common production KPIs.  Mechatronics and industrial automation.


 Visual management.
 Advanced robotics in industrial applications.
 Functionality and automation in
 Safety factors in machine operations.
production planning.
 Safety standards in production planning.
 Advanced manufacturing systems.

  Safety factors during the maintenance and


CNC machines and manufacturing

operations. work plan. 2


Teaching and Evaluation Methods

 Lectures.

 Exercises and Lab.

 Assignments.

 Quizzes.
3
Course Assessment

Final Exam 20

Mid Term Exam 10

Attendance 5

Class Work 25

Practical Exam 40

Total Marks 100

4
Introduction

 What is Manufacturing

 Production System

 Manufacturing Systems

5
What is Manufacturing?
 The word manufacturing derives from two Latin words, manus (hand) and factus (make), so
that the combination means made by hand.
 This was the way manufacturing was accomplished when the word first appeared in the
English language around 1567.
Production system
A production system is a collection of people, equipment, and procedures organized to
perform the manufacturing operations of a company. It consists of two major components

Facilities: The physical facilities of the


production system include the equipment,
the way the equipment is laid out, and the
factory in which the equipment is located.

7
Production system
A production system is a collection of people, equipment, and procedures organized to
perform the manufacturing operations of a company. It consists of two major components

Manufacturing support systems: These are


the procedures used by the company to
manage production and to solve the technical
and logistics problems encountered in
ordering materials, moving the work through
the factory, and ensuring that products meet
quality standards.
8
Production system

9
Facilities
 The facilities in the production system consist of the

factory, production machines and tooling, material

handling equipment, inspection equipment, and

computer systems that control the manufacturing

operations.

 Facilities also include the plant layout, which is the way

the equipment is physically arranged in the factory.

 The equipment is usually organized into manufacturing

systems, which are the logical groupings of equipment

and workers that accomplish the processing and

assembly operations on parts and products made by the

factory.. 10
Manufacturing systems
 Manufacturing systems is a collection of integrated equipment & human resources,
whose function is to perform one or more processing and/or assembly operations on a
starting raw materials, part, or set of parts.

 Manufacturing systems can be individual work cells consisting of a single production


machine and a worker assigned to that machine.

 More complex manufacturing systems consist of collections of machines and workers,


for example, a production line.

 The manufacturing systems come in direct physical contact with the parts and/or
assemblies being made. They “touch” the product.

11
Manufacturing systems
Three categories in terms of the human participation in the processes performed by the
manufacturing system:

Manual Work Systems Worker-Machine Systems Automated Systems

12
Manual Work Systems
 A manual work system consists of one or more workers performing one or more tasks
without the aid of powered tools.

Examples of production-related manual tasks 1 2


involving the use of hand tools include
1. A machinist using a file to round the edges of
a rectangular part that has just been milled
2. A quality control inspector using a
3 4
micrometer to measure the diameter of a
shaft
3. A material handling worker using a dolly to
move cartons in a warehouse
4. A team of assembly workers putting together
a piece of machinery using hand tools. 13
Worker-Machine Systems
 In a worker-machine system, a human worker operates powered equipment, such as a machine tool or other
production machine.

 Worker-machine systems include combinations of one or more workers and one or more pieces of equipment.

Examples of worker-machine systems include the


1 2
following:
1. A machinist operating an engine lathe to fabricate a
part for a product
2. A fitter and an industrial robot working together in
an arc–welding work cell 3
4
3. A crew of workers operating a rolling mill that
converts hot steel slabs into flat plates
4. A production line in which the products are moved
by mechanized conveyor and the workers at some
of the stations use power tools to accomplish their
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processing or assembly tasks.
Automated Systems
An automated system is one in which a process is performed by a machine without the
direct participation of a human worker.

A semiautomated machine performs a portion of the work cycle under some form of
program control, and a human worker tends to the machine for the remainder of the
cycle, by loading and unloading it, or by performing some other task each cycle.

 A fully automated machine is distinguished from its semiautomated counterpart by its


capacity to operate for an extended period of time with no human attention.
Examples of these kinds of automated processes include

• Complex chemical processes, oil refineries, and nuclear power plants.

The workers do not actively participate in the process except to make occasional adjustments in the equipment
15
settings, perform periodic maintenance, and spring into action if something goes wrong.
Thanks

16

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