Management of Change:

Purpose: To Manage all the changes through a process that ensures identification and control of potential process hazards.
Change: Any deviation from design intent is called change

Sources of Changes
• Employee suggestion scheme
• Department / Unit SHE committee
• Cost optimization Energy / Water conservation
initiatives
• Benchmarking to other plant
• Statutory safety audits
• HAZOP study recommendations
• Process incident investigation recommendations.
• Sharing of best practices
DCS Data change
• Long term asset management plan (LAMP)
Document Change
Chemicals
• Any other source
HR Change
Type of Change:
• Hard Change: Physical changes that would appear on a P&ID.
• Soft Change: The soft changes would not necessarily appear on a P&ID.

 Permanent Change: A Change that will exist for the entire life of the plant.

 Temporary Change: Approved changes that have specific start & ending dates and are not intended to be permanent.

 Emergency Change: Changes that must be implemented immediately to correct existing hazardous conditions which pose an
immediate danger to life, property or the environment.

• Other Changes: Changes, which may affect OHS only. e.g. - Installing a new ladder or platform in plant, Floor paving changes in any of
the plant, Replacing flat CS plates with gratings, Providing railings around pits etc.

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 Current Practices for MOC at site
• All changes are processed through the MOC process for centralized control and tracking. MOC Application Power App
• This process does not apply to replacement in kind.
• A replacement that satisfies the original design specifications.
• Replacing the transmitter with a transmitter meeting the design specifications, Replacement of carbamate condenser with
same specifications, Replacement of E-510 tube bundle with exact specifications,
• Replacing an electric motor with of exact specifications etc.

• Permanent Change: MOC-1 format used permanent modification.

• Temporary Change: MOC-2 format used (changes that have specific start & ending dates and are not intended to be permanent).
• Other Changes: MOC-3 format used. Changes that may affect OHS only or outside the scope of MOC-1.
• Emergency change: Also routed through MOC-2 format.

 Everyone can view MOC status- initiated, pending, approved, and rejected through MOC Yara Power BI Report - Power BI
Identify the Type of Changes
Change Hard or Soft Permanent/Temporary/Emergency MOC 1/2/3 or No MOC

Addition of one stream in process piping Hard Permanent MOC 1

Addition of Water scrubber at Urea Blow down system:

Hard Permanent MOC1

GTG power instrument logic changed based on

frequency drop: Soft Permanent MOC1

Change in Tube material for synthesis loop cooler

Hard Permanent MOC 1

Provision of bypass lines for any equipment to carry out

maintenance jinside it while the plant is running: Soft Temporary MOC2

Replacement of Equipment with same specification

Replacement No MOC
Soft in Kind

Putting clamp in small leak of acid line:

Soft Emergency MOC 2

Taking critical control valve on hand jack:

Soft Emergency MOC 2

Replacing flat CS plates with gratings

Soft Permanent MOC 3

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Identify the type of changes
Change Hard or Soft Permanent/Temporary/Emergency MOC 1/2/3 or No MOC

Provision of caustic and HCl dosing lines to neutral

effluent pit in DM water plant Hard Permanent MOC 1

Requirement of service water tapping in H2SO4 tanker

unloading area in cooling tower. Hard Permanent MOC1

Re-routing of Air compressor first suction filter housing

drain outlet line to S-20. Soft Permanent MOC1

Ammonia recovery product diverted at downstream of Let

Down Vessel B-502 on trial basis. Soft Temporary MOC 2

Provision of pH booster chemical Mono Ethanolamine

(MEA) dosing in 11/21E05 shell side condensate on trial
basis. Soft Temporary MOC2

Additional LS steam connection provided in LS injection

line of R02 PSV (11PSV165) trial basis. Soft Temporary MOC2
Replacement of obsoleted dosing pumps (06-P604A/B,
06-P605A/B, 06-P606 A/B & 03-P307) with new model Soft Permanent MOC 1
pump
To change Ammonia sensor setting at 21PV07 and
21P01 from 35 PPM to 50 PPM on trial basis. Soft Temporary MOC 2
To construct concreate trench around the separator drain
lines of 11&21K01. Soft Permanent MOC 3

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Management of Change – Key Activity:

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