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Lesson 6_Aseptic Packaging System

Aseptic packaging is a process that involves filling a sterile product into a presterilized container under sterile conditions to prevent microbial contamination. It has been effectively used for various liquid products since the 1940s and has expanded to include a range of food items due to advancements in packaging technology. Major aseptic packaging systems include carton, can, bottle, sachet, pouch, and cup systems, each designed to maintain product safety and freshness for extended periods.

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6 views

Lesson 6_Aseptic Packaging System

Aseptic packaging is a process that involves filling a sterile product into a presterilized container under sterile conditions to prevent microbial contamination. It has been effectively used for various liquid products since the 1940s and has expanded to include a range of food items due to advancements in packaging technology. Major aseptic packaging systems include carton, can, bottle, sachet, pouch, and cup systems, each designed to maintain product safety and freshness for extended periods.

Uploaded by

charmaineasna
Copyright
© © All Rights Reserved
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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Lesson 6: ASEPTIC

PACKAGING SYSTEM
FT 323 - FOOD PACKAGING & LABELLING
ASEPTIC PACKAGING
SYSTEM
• Carton System
• Can System
• Bottle System
• Sachet and Pouch System
• Cup System

FT 323 - Food Packaging & Labelling Lesson 6: ASEPTIC PACKAGIN


ASEPTIC PACKAGING
SYSTEM
Aseptic packaging refers to the filling of a cold, commercially sterile product under sterile
conditions into a presterilized container and closure under sterile conditions to form a seal that
effectively excludes microorganisms.
Aseptic processing was developed in the early 1940s and has been used effectively in Europe and
Japan for over three decades.
It has been rapidly gaining reputation as a thermal processing technique in North America since the
use of hydrogen peroxide was approved for sterilizing of packaging materials in 1981.
The process has long been effectively employed to sterilize a wide range of liquid products, e.g.,
milk, fruit juices and concentrates, cream, yogurt, salad dressing, egg, and ice cream.
Current developments in high-barrier plastic packaging materials and aseptic processing and filling
technology have resulted in the process being expanded to sterilize both acid-low and acid-viscous,
and semisolid foods that contain discrete particles, such as tomato paste, baby foods, fruit pulp etc.
SCOPE OF ASEPTIC
PACKAGING:
There are number of limitations and disadvantages
during actual application of this technology.
However, we can‟t ignore the benefits over various
lacunas of the process.
Thus, it can be concluded that aseptic packaging of
sterile/non sterile food and food products is the
most significant innovation in the field of food
science and technology and there is a big scope in
this area.
MAJOR CATEGORIES OF ASEPTIC
PACKAGING SYSTEMS:
Can system:

It includes hermetically sealed cans


MAJOR CATEGORIES OF
ASEPTIC PACKAGING
SYSTEMS
Bottle systems:
Glass containers and plastics bottles fall
into this category.
The bottles can further be divided into;
a) Non-sterile bottles;
b) Sterile blown bottles;
c) Single station blowing, filling &
sealing
MAJOR CATEGORIES OF ASEPTIC
PACKAGING SYSTEMS:
Sachet and pouch
systems:
This system is classified into Form-fill-seal
systems and Lay flat tubing
MAJOR CATEGORIES OF ASEPTIC
PACKAGING SYSTEMS:
Cup systems:
The aseptic packaging of food into
cups can be into; Pre-formed plastic
cups and Form-fill and seal cups
MAJOR CATEGORIES OF ASEPTIC
PACKAGING SYSTEMS:
Carton systems:
This type of aseptic packaging system
includes Form-fill-seal cartons and
Prefabricated cartons
MAJOR CATEGORIES OF ASEPTIC
PACKAGING SYSTEMS:
Bulk packaging systems:
This type of system classified into; Metal
drum and Bag-in-box Packaging Lines for
Aseptic Processing.
How Does Aseptic Packaging Work?

The aseptic packaging process ensures that products remain safe and fresh for
extended periods. Below is a step-by-step explanation of how it works:
Sterilization of the Product
Products like milk or juice are heated to very high temperatures (typically using
Ultra-High Temperature, or UHT, treatment) for a short time. This kills bacteria and
other microorganisms without compromising the product’s taste or nutritional
value.
Sterilization of Packaging Materials
The containers, whether they are folding cartons, bottles, pouches, mailers, or even
sustainable kraft boxes, undergo sterilization using heat, steam, or chemicals like
hydrogen peroxide. This ensures that no contaminants are present on the packaging
before filling.
Filling in a Sterile Environment
The sterilized product is filled into the containers that are too aseptic within a
controlled environment, using advanced machinery to maintain cleanliness. This
step prevents re-contamination during the filling process.
Sealing the Package
Once filled, the packaging is sealed tightly to ensure no air, light, or microorganisms
can enter. This step ensures the product remains protected from external influences.
Inspection
Every package undergoes strict checks to identify any potential defects, such as leaks
or improper seals, before being sent out for distribution.

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