Elexys Institute of Science & Technology

Project By :
Project Topic
1. Student Name
IoT Based
Here
Motor
2. Students name
Monitoring
here
system
3. Student name
here
IoT Based Motor Monitoring System

Project by : Prof. Moin Shaikh

 Content
• Title
• Content • Power Supply
• Introduction • Arduino IDE
• Block diagram • IoT Server
• Components used • C language
• PH sensor • Disadvantages
• Temperature Sensor • Advantages
• TDS Sensor • Conclusion
• Turbidity Sensor
 INTRODUCTION

IoT (Internet of Things) motors are devices that combine traditional motor
technology with internet connectivity and data analysis capabilities. These
motors can be controlled and monitored remotely, allowing for more
efficient and automated operation. IoT motors are used in a wide range of
applications, including industrial machinery, home automation, and smart
vehicles. They can be integrated with sensors and other IoT devices to
provide real-time feedback on performance and optimize energy usage. The
combination of IoT and motor technology has the potential to revolutionize
many industries and improve efficiency, productivity, and safety.
 ABSTRACT

The IoT-Based Motor Monitoring System utilizes an ESP8266 and Arduino

Nano to monitor key motor parameters such as voltage, current,
temperature, and speed. Sensors collect real-time data, which is displayed
on an LCD screen and transmitted to the Blynk IoT platform for remote
access. This system enables fault detection, predictive maintenance, and
efficient energy management, reducing downtime and operational costs.
Designed for scalability, it is suitable for industrial automation, agriculture,
and home applications. Additionally, instant alerts and notifications
enhance safety by preventing motor failures.
 NEED OF IoT
Describe need of iot in bullet points
Sure, here are some bullet points describing the need for IoT:
Improved efficiency through real-time data insights and
automation Cost savings through process optimization and reduced
labour needs
Enhanced safety and security through real-time monitoring and risk
detection Better customer experience through personalized
solutions and experiences
Innovation and new business opportunities through new product
and service development Increased connectivity and
communication between devices and systems
Better decision-making through data analytics and insights
Reduced environmental impact through resource optimization and
sustainability efforts
Improved healthcare through remote monitoring and personalized
care solutions
Increased productivity and collaboration through remote work and
connectivity
Block diagram
 Components used

The main components are

• Arduino Nano/Uno
• ESP8266
• LCD 16x2
• Motor
• IR Sensor
• Temp Sensor
• voltage divider
• Current sensor
• Power Supply
 ARDUINO NANO
• The Arduino Nano is a small, compact microcontroller board based on
the ATmega328P microcontroller.
• It has 14 digital input/output pins, 6 analog input pins, and 6 PWM
pins.
• It also has a 16 MHz quartz crystal oscillator, a mini USB port, and a
power jack for external power supply.
• The Nano can be programmed using the Arduino software, which is free
and easy to use.
• The board can be powered either by USB connection or an external
power supply (7-12V DC).
• The size of the Nano is 45mm x 18mm, making it one of the smallest
Arduino boards available.
• The board can be used for a wide range of applications, including
robotics, automation, sensing, and control.
• The Nano is compatible with a wide range of shields and sensors,
making it a versatile choice for DIY electronics projects.
• It has a built-in voltage regulator, which allows it to operate from 5V to
12V.
 ESP8266 Wifi Module
• ESP8266 is a low-cost Wi-Fi microcontroller module manufactured by
the Chinese company Espressif Systems. It is a popular choice for
Internet of Things (IoT) projects due to its low cost, small size, and built-
in Wi-Fi connectivity.
• The ESP8266 module consists of a powerful 32-bit microcontroller unit
(MCU) with integrated Wi-Fi capability. It has up to 16 GPIO pins, which
can be used for digital input/output (I/O) or analog input. The module
can be programmed using the Arduino IDE or the Lua programming
language.
• One of the main advantages of the ESP8266 module is its low cost and
availability, making it an attractive option for hobbyists, makers, and
developers. Additionally, the built-in Wi-Fi capability allows for easy
integration with other devices and services over the internet, enabling a
wide range of IoT applications.
• The ESP8266 is also known for its excellent support from the developer
community. There are many open-source libraries and resources
available online, making it easy to get started with the module and
develop projects quickly.
 Current Sensor
• The ACS712 is a Hall Effect based current sensor that is used to measure DC or
AC current up to 5A.
• It has a low resistance current conductor which provides a low voltage drop and
minimal power loss.
• The sensor outputs an analog voltage signal proportional to the measured
current, with a sensitivity of 185mV/A.
• The output voltage range is typically between 0 and 5V DC, but can be adjusted
by adding a gain resistor.
• The device is available in different variants, including ACS712ELC-05B,
ACS712ELC-20A, and ACS712ELC-30A, which can measure different ranges of
current.
• It features built-in overcurrent protection and an internal filter that helps to
reduce noise in the output signal.
• The device requires a supply voltage of 5V to 6V and consumes very low power,
making it ideal for use in battery-powered applications.
• It can be interfaced with a microcontroller or analog-to-digital converter (ADC)
for further processing and analysis of the measured current.
• The ACS712 sensor is commonly used in a variety of applications, such as motor
control, power supplies, battery chargers, and energy monitoring systems.
 IR Sensor
• A moisture sensor is an electronic device that detects the level of
moisture or water content in a material or the surrounding
environment.
• Moisture sensors can be used in various applications, such as
agriculture, construction, and environmental monitoring, to measure
humidity, soil moisture, water content in concrete, and more.
• The most commonly used types of moisture sensors are resistive,
capacitive, and conductive sensors.
• Resistive sensors measure moisture by detecting changes in resistance
caused by changes in moisture levels. They are inexpensive and easy to
use but may not be as accurate as other types of sensors.
• Conductive sensors measure moisture by detecting changes in the
conductivity of the material. They are often used in agriculture to
measure soil moisture and are less expensive than capacitive sensors.
• Moisture sensors can be used in combination with other sensors to
provide more comprehensive data, such as temperature and humidity
sensors.
• Moisture sensors can be wired or wireless and can be integrated with
other systems for automatic data collection and analysis.
 TEMPERATURE SENSOR (DS18B20)
• The DS18B20 is a digital temperature sensor.
• It is designed to operate over a wide temperature range (-55°C
to +125°C).
• The sensor communicates with a microcontroller using a 1-wire
interface.
• It can be powered using the data line, allowing for simplified
wiring.
• The sensor has a resolution of up to 12 bits, providing
temperature readings with high accuracy.
• It can be used in a variety of applications, such as temperature
monitoring in industrial and commercial systems, environmental
monitoring, and HVAC control systems.
• It has a unique 64-bit serial code, which can be used to identify
multiple sensors on the same 1-wire bus.
• The sensor provides temperature readings in Celsius, Fahrenheit,
or Kelvin.
• It has a low power consumption, making it ideal for battery-
powered applications.
 Transformer
• Here are some bullet points about a 12V, 1A transformer:
• A transformer is an electrical device that transfers energy from
one circuit to another through electromagnetic induction.
• A 12V, 1A transformer is designed to convert an input voltage
of 120V (or 220V, depending on the region) to an output
voltage of 12V, with a maximum output current of 1A.
• The transformer uses alternating current (AC) to create a
changing magnetic field that induces a voltage in the secondary
coil, which is proportional to the turns ratio of the coils.
• The 12V, 1A rating of the transformer means it can supply up to
12 watts of power to the load (P=VI).
• The transformer may be used in various applications, such as
power supplies for electronic devices, battery chargers, and
lighting systems.
• It is important to choose a transformer with the correct voltage
and current ratings for the specific application to ensure safe
and efficient operation.
 Rectifier
• Here are some bullet points about rectifiers:
• A rectifier is an electrical device that converts alternating current (AC) to
direct current (DC).
• Rectifiers are used in power supplies and other electronic circuits to
convert AC voltage to DC voltage, which is easier to use in electronic
devices.
• Rectifiers can be made from diodes or other electronic components,
depending on the application and requirements.
• There are two types of rectifiers: half-wave rectifiers and full-wave
rectifiers.
• Full-wave rectifiers use both halves of the AC waveform and are more
efficient than half-wave rectifiers.
• The ripple voltage can be reduced by using a filter circuit, such as a
capacitor filter or an inductor filter.
• Rectifiers can also be used in voltage multiplier circuits to increase the DC
voltage level, by stacking multiple rectifiers and capacitors in a series
configuration.
• The choice of rectifier depends on the application and requirements, such
as the input voltage level, output voltage level, current rating, and
efficiency.
 Filter
• Filter:
• A filter is an electrical circuit that is used to remove unwanted
signals from a signal source.
• In voltage measurement circuits, filters are used to smooth the
rectifier output voltage and reduce its ripple.
• There are two types of filters: passive filters and active filters.
• Passive filters use only resistors, capacitors, and inductors to
filter the signal, while active filters use additional amplifiers.
• The most commonly used filter in voltage measurement circuits
is the capacitor filter, which uses a capacitor to smooth the
rectifier output voltage and reduce its ripple.
• The filter capacitor value is chosen based on the desired level of
ripple reduction and the maximum allowable output voltage
drop.
• The filter cut off frequency can be calculated using the following
formula: f = 1 / (2 * pi * R * C), where R is the filter resistance
and C is the filter capacitance.
 VOLTAGE DIVIDER
• A voltage divider is a circuit that divides a high voltage into a lower
voltage using a pair of resistors.
• To convert 24V to 5V, a voltage divider circuit can be used with two
resistors of different values.
• The formula to calculate the output voltage of a voltage divider circuit
is Vout = Vin * R2 / (R1 + R2), where Vin is the input voltage, R1 and R2
are the values of the resistors, and Vout is the output voltage.
• To convert 24V to 5V, a common resistor combination for the voltage
divider circuit is a 10K ohm resistor for R1 and a 2.2K ohm resistor for
R2.
• With these values, the output voltage can be calculated as Vout = 24 *
2.2 / (10 + 2.2) = 4.27V.
• To achieve a more precise output voltage, resistor values can be
selected based on the desired output voltage and the input voltage.
• It is important to select resistors that can handle the power dissipated
by the circuit and ensure that the current flowing through the resistors
does not exceed their maximum rating.
 SINGLE CHANNEL RELAY
• A one channel relay is an electronic device that can control the
switching of a single circuit.
• It typically consists of an electromagnetic coil that, when
energized, activates a set of contacts that open or close a
circuit.
• The contacts can be used to control the flow of electrical
current or to switch on or off a device or appliance.
• One common application for a one channel relay is to control
the power to a motor, pump, or other high-powered device.
• The relay can be triggered by a low-voltage signal from a switch,
sensor, or other control device, allowing it to be safely
controlled by a microcontroller or other electronic control
system.
• One channel relays are available in a variety of voltage and
current ratings to match the requirements of different circuits
and devices.
• They can be mounted on printed circuit boards or in enclosures
for use in industrial, automotive, and other applications.
 AC DIMMERS
• Here are some bullet points about AC dimmers:
• An AC dimmer is an electronic device that is used to control the
loads by adjusting the amount of power delivered to the load.
• AC dimmers work by regulating the amount of AC voltage
delivered to the load, which is typically done by chopping the AC
waveform or phase-cutting the AC voltage.
• Chopping the AC waveform involves turning the voltage on and
off at a high frequency, typically between 1 kHz and 10 kHz, which
reduces the average power delivered to the load and thus
reduces its brightness.
• Phase-cutting the AC voltage involves delaying the AC voltage
waveform by a certain amount of time, which reduces the
amount of voltage delivered to the load
• AC dimmers can be controlled by various methods, such as using
a potentiometer, a switch, or a microcontroller.
• AC dimmers can also be used to control the speed of AC motors,
by adjusting the amount of power delivered to the motor.
 LCD 16x2
• An LCD 16x2 display is a type of alphanumeric display that consists of two
rows of 16 characters each, hence the name 16x2.
• It is a commonly used display in various electronic devices such as
calculators, digital clocks, and programmable controllers.
• The display uses a liquid crystal material that changes its polarization
when a voltage is applied to it, allowing light to pass through and create
characters.
• The display is controlled using a microcontroller or other digital circuitry
that sends commands and data to the display via a parallel or serial
interface.
• Each character on the display is typically made up of five by eight pixels,
although some displays may use a larger font.
• The display can display a variety of characters, including letters, numbers,
symbols, and even simple graphics.
• The backlight of the display can be turned on or off depending on the
lighting conditions of the environment.
• The display can be customized by programming it to display specific
characters or graphics, making it useful for creating custom displays.
• The display is generally low power and can operate on a voltage range of
4.5V to 5.5V.
 Induction motor
• An induction motor is an AC motor that works on the principle of
electromagnetic induction.
• It consists of a rotor, stator, and an air gap between them.
• When AC power is applied to the stator windings, a rotating
magnetic field is created in the air gap between the rotor and
stator.
• The rotating magnetic field induces an electric current in the
rotor, which in turn creates a magnetic field that interacts with
the stator's magnetic field to produce torque, causing the rotor
to rotate.
• Small induction motors are widely used in various applications,
such as fans, pumps, household appliances, and power tools,
due to their simple construction, reliability, and low cost.
• They are available in single-phase and three-phase
configurations, with power ratings ranging from a few watts to
several kilowatts.
• Some small induction motors are equipped with variable speed
drives to provide speed control and energy efficiency.
 POWER ADAPTER (5V)
• A 5V adapter is a type of power supply that provides a steady stream of 5 volts
DC (direct current) to a device.
• It typically comes in the form of a small rectangular box with a plug on one end
that can be inserted into an electrical outlet, and a cable on the other end that
connects to the device needing power.
• A 5V adapter can be used to power a wide range of devices, including
smartphones, tablets, digital cameras, portable game consoles, and more.
• The voltage of a 5V adapter is often lower than the voltage required to charge a
device's battery. In such cases, the adapter is used to maintain the battery's
charge, rather than to recharge it.
• The current rating of a 5V adapter (measured in amperes or milliamperes)
determines the amount of power it can deliver to a device. Devices with high
power requirements may require a higher current rating adapter to operate
properly.
• Some 5V adapters may have built-in safety features such as over-voltage
protection, over-current protection, and short-circuit protection to prevent
damage to the device being powered.
• The efficiency of a 5V adapter can vary depending on its design and quality. A
higher quality adapter may be more efficient and waste less energy, resulting in
lower electricity bills and a reduced environmental impact.
 Arduino IDE
Arduino is an open-source electronics platform designed for
creating interactive projects.
The Arduino platform consists of a hardware board, software
libraries, and a programming language that is similar to C++.
The Arduino IDE (Integrated Development Environment) is a
software application used to write, compile, and upload code to the
Arduino board.
The Arduino IDE is available for Windows, macOS, and Linux
operating systems and is free to download and use.
The IDE provides a simple and user-friendly interface for writing
and testing code on the Arduino board.
The IDE includes a text editor with syntax highlighting, a code
library with example code, and a serial monitor for debugging and
testing.
The Arduino language is based on C++, but simplified for
beginners and easier to learn.
The language includes a set of built-in functions and libraries that
simplify common tasks such as reading sensors, controlling motors,
and communicating with other devices.
The Arduino board includes a microcontroller, which is
programmed using the Arduino IDE.
The Arduino community is large and active, with a vast library of
 BLYNK IOT APP
• Blynk is an Internet of Things (IoT) app that allows users to control and monitor
their electronic devices remotely using a smartphone or tablet.
• Blynk provides a drag-and-drop interface that allows users to create custom
user interfaces for their IoT devices without needing to write any code.
• Blynk supports a wide range of hardware platforms, including Arduino,
Raspberry Pi, ESP8266, and others, allowing users to easily integrate their
devices with the app.
• Blynk uses a cloud-based service to communicate with the IoT devices, which
means that the devices can be controlled and monitored from anywhere in the
world as long as they have an Internet connection.
• Blynk supports a wide range of widgets that can be used to control and monitor
the devices, including buttons, sliders, graphs, gauges, and many others.
• Blynk provides an API that allows developers to create custom widgets and
integrate Blynk with their own apps and services.
• Blynk provides a built-in notification system that can send alerts to users based
on events such as device status changes, sensor readings, and user actions.
• Blynk provides a secure connection between the IoT devices and the app using
SSL/TLS encryption, ensuring that the data exchanged between the devices and
the app is protected from unauthorized access.
• Blynk offers a free tier for personal use, with additional features and capabilities
available through paid plans for businesses and enterprises.
 ADVANTAGES
There are several advantages of using IoT (Internet of Things) technology in motors, some of which are:
• Remote Monitoring: IoT technology allows motors to be monitored remotely, enabling manufacturers
and operators to keep track of their performance, detect any issues and resolve them before they
become bigger problems. This helps in reducing maintenance costs and downtime.
• Predictive Maintenance: IoT sensors can monitor the condition of a motor and predict when
maintenance is required. This helps in avoiding unplanned downtime and reduces the risk of equipment
failure.
• Energy Efficiency: IoT sensors can monitor the energy consumption of motors and help in identifying
inefficiencies in the system. This information can be used to optimize energy usage and reduce costs.
• Real-time Data: IoT sensors provide real-time data on motor performance, enabling operators to make
informed decisions about maintenance and repairs. This helps in reducing maintenance costs and
downtime.
• Automation: IoT technology can automate many tasks related to motors, such as scheduling maintenance
and repairs, monitoring energy usage, and alerting operators to potential issues. This improves efficiency
and reduces the workload for operators.
• Integration with Other Systems: IoT technology can be integrated with other systems, such as production
lines, to optimize performance and reduce waste. This helps in improving overall productivity and
efficiency.
 LIMITATIONS

There are several limitations for IoT motors, some of which include:
• Power Limitations: IoT motors typically have limited power capacity due to their small size and
battery-powered operation. This can restrict their ability to perform heavy-duty tasks and may require
frequent recharging or replacement of batteries.
• Reliability: IoT motors may experience mechanical or electrical failures due to their continuous
operation and exposure to environmental factors like temperature, humidity, and dust.
• Compatibility: IoT motors may not be compatible with all types of IoT devices or software, which can
limit their integration with other IoT devices or systems.
• Security: IoT motors may be vulnerable to hacking or unauthorized access, which can compromise the
security of the entire IoT system.
• Cost: IoT motors can be expensive compared to traditional motors, which can limit their adoption in
certain applications.
• Complexity: IoT motors require specialized knowledge and skills for installation, programming, and
maintenance, which can be a challenge for some users.
Overall, while IoT motors offer many benefits for automation and control, they also have several
limitations that need to be considered when implementing them in an IoT system.
 CONCLUSION
Conclusion for IoT-Based Motor Monitoring System

• Real-time Monitoring: The system provides continuous real-time monitoring of motor parameters like
voltage, current, temperature, and speed.
• Remote Access: Users can remotely monitor motor performance using the Blynk IoT platform.
• Fault Detection: Helps in early fault detection by analyzing abnormal values in motor parameters.
• Energy Efficiency: Enables better energy management by identifying power consumption patterns.
• Improved Maintenance: Reduces unexpected failures and downtime by allowing predictive
maintenance.
• User-Friendly Interface: Displays motor parameters on an LCD for local monitoring and sends updates
to the IoT server.
• Scalability: The system can be expanded by integrating additional sensors for enhanced diagnostics.
• Cost-Effective: Reduces maintenance costs and increases operational efficiency.
• Industrial and Domestic Applications: Useful for industrial automation, agriculture, and home
appliances monitoring.
• Enhanced Safety: Provides alerts and notifications for critical motor conditions, preventing potential
hazards.
Thank You!