Unit - 6
Unit - 6
Outline
Control system
Control of major constraints – quality, cost and time
Visual control
Last planner
Technical performance monitoring
Role of Project Management Information System
Change control
Control of the work of development projects –
intellectual property
Project Controls
Color Coding
• The easiest form of visual controls to apply is color coding, where
we use colors to communicate status. Once implemented, it
allows employees to easily identify what action to take next.
Having color-coding standards in your workplace will help ensure
a uniform style across the business.
• Color coding can be applied to all departments, including colour-
coding shadow boards for tools, color coding floor markings, even
office documents. Another tool that can be used is a color-coded
visual board. These boards are updated on a regular basis provide
instructions on everyone’s tasks in the workplace. Implementing a
color-coded visual board can help employees keep track of their
work tasks.
Andon
• Andon refers to a system that provides notification to management,
maintenance, and operators of a quality or process problem. It works
when an issue is found at a process, the team member has the ability
to immediately notify support staff so that the problem can be
managed. In manufacturing, it allows a worker to stop production
when a problem is found and immediately call for assistance. This can
be extended to an office process, where raising an Andon flag means
that the process does not go on to the next step until the issue is
resolved.
• The Andon can be triggered manually by using push button, pull cord
or even flags. The common reasons for activating the Andon can be
part shortages, defect created or found, tool/machine malfunction, or
the existence of a safety problem.
• Standard Work
• Often there are always several ways to do a task but only one of these ways is the most
efficient use of resources based on current knowledge. Over time, the skills needed to
perform a task can become lost and the process of relearning is repeated.
• Standard Work provides employees of all levels with structure and predictability to their
working week to enable them to maximise their efficiency and impact. The process of
developing standard work ensures that employees understand all of their “must-do” tasks
and allocates the most appropriate time to complete these tasks.
• In the Toyota Production System there are four aspects to standardisation:
• Content – this is agreeing with the steps that are involved in the task. Sometimes there is
debate as to whether particular steps are necessary. To develop standardised work the
team must agree on what the necessary steps are.
• Sequence – the steps must be completed in the same sequence every time. This is
essential to ensure a consistent outcome
• Timing – there should be a standard time that it takes for a trained person of average
competency to do the task. Knowing this standard time enables us to balance that task
with other tasks to create level production.
• Outcome – The outcome of the task needs to be clearly defined in terms of quality, safety,
and output.
• The Standard Work approach is established so that it is practical and useful to everyone
and free of difficulty. Standard Work is not perfect and is considered a living document
that develops over time. But remember, standard work will die very quickly if it is ignored.
• Examples of Standard Work:
• Work instructions at each work cell allowing operator and production changeovers to be
Floor Line Marking & Signage
• Floor line marking and signage showing pathways,
vehicle lanes, working cells, and intersections.
These consist of colour-coded floor markings,
signage with different logos and markings to make
these easily and quickly identifiable.
• Floor markings and signage as visual controls
outline where materials & people flow should end
up reinforcing a safety culture without interruption
to the manufacturing process.
Visual Boards
• Visual boards are used to promote Plan, Do, Check, Act. The
boards work when the first shift starts & the production plan
is established at a stand-up meeting. At every change over the
production for the day is tallied on the board and any
problems are action-ed by the supervisor to recover
production at the next change over.
• Visual boards come in a variety of shapes and sizes, they can
be used across the business in all departments not just limited
to the factory floor. In the office, visual boards can be used for
projected sales targets, actual sales targets, quoted projects
and even the mood of employees.
Quality Standards
• Having quality standards for products helps to give your
operators a visual control to base their decisions off when
determining quality. These standards should be in reach of
operators for easy reference. Visual Controls when applied to
quality help to reduce defects and eliminate quality control
inspection from your process.
• There are a variety of visual controls you can introduce into your
organisation to support your visual management goals. Visual
controls are used to help your organisation see the wastes,
shorten time to find out information & materials and promote a
Plan, Do, Check, Act culture of Continuous Improvement.
Last Planner System
• The Last Planner System (LPS) is a collaborative planning process that involves
trade foremen or design team leaders (the last planners) in planning in greater and
greater detail as the time for the work to be done gets closer, builds trust and
collaboration with a project team. delivers safer projects faster
• It’s full name is the Last Planner® System of Production Control. Production control
is necessary on projects to support working toward planned accomplishments,
doing what can be done to move along a planned path, and when that becomes
impossible, determine alternative paths that accomplish desired goals. The term
Last Planner® is a registered trademark of the Lean Construction Institute, which is
why the “®” symbol should appear when first used in a document.
• The Last Planner® is a holistic system, meaning that each of its parts is necessary
to support lean project planning and execution. Resist the temptation to treat the
system as a menu from which you select only the parts you want to use.
Technical Performance Monitoring
• Technical Performance Measurement is a process by which
project management can measure the risks inherent in a
given project.
• Technical Performance Measurements provide insight as to
the parameters of the specific design elements of the system.
• Technical performance measures (TPMs) are tools that show
how well a system is satisfying its. requirements or meeting
its goals. TPMs provide assessments of the product and the
process. through design, implementation and test. They
assess the product and its associated process, but they are
primarily for a product.
Project Management Information System
• Master planning
• Phase planning
• Make ready planning
• Weekly work planning
• Learning
Intellectual property