Display Monitor

AXIAL COOLING FAN

WYA2V12C25TBT-2
(VOLTAGE : AC 230 V / 18 WATTS)
I/O RELAY BOARD:
R4T-16P-S
MAKER : SAMWON
 LCD MDI UNIT
A02B-0166-C261/R
MAKER : FANUC
 SOLENOID VALVE :
PART NUMBER :VT307-3DZ-01-F
MAKER : SMC
AXIAL CERAMIC
FUSE
F8H250V
 FANUC
A02B-0228-B501 /
18-M MODEL
EMERGECY PUSH BUTTON
XN1E-TV403Q4MR
DIA -30MM
MAKER -IDEC
AXIAL CERAMIC
FUSE
F8H250V
→ DE-MAGNETIZER COIL
UNIT .

REQUIRED REMARKS :
* NEED TO CHANGE THE
COOLING FAN IN METAL CASE
ENCLOSURE.
•.NEED TO TRF AND
DE-MAGNETIZER COIL
SHOLD BE MOUNT PROPERLY
THUS STICKY METHOD IS
FAILURE IN M/C DUE TO
MOVEMENT VIBRATION AND
NOW WE ARE TEMPEROARY
MOUNTING IS ALSO
CREATING A TROUBLE DUE
TO LOADED ON MOVEMENT
TIME.
 OLR
PART NUMBER :3UA5000-1G
MAKER : SIEMENS
CURRENT RATING : 4 ~ 6.3A
PARTNAME: VARIABLE FREQUENCY
DRIVE (VFD)
PART NUMBER :FR-A540-15K
MAKER : MITSUBISHI
OUTPUT : 15KW/MAX=31A
 COMPRESSOR
POWER
TERMINAL
RECIPROCATTING DAMAGED AND
COMPRESSOR
R22 GAS RUSTED
3 –PHASE SUPPLY –AC 415 V CONDITON.
CAPACITY (7 TONNE) NOT POSSIBLE
TO REPAIR
PROXIMITY SENSOR
BES 516-324-E4-C-03
MAKER : BALLUFF
CABLE : 1.5 SQ.MM *1 CORE
MAKER : ORBIT

CABLE : 1 SQ.MM *1 CORE

MAKER : ORBIT
 DIGITAL TIMER
PART NUMBER : LE7M-2
MAKER : AUTONICS
→ CRT DISPLAY VISUAL IS NOT GOOD.
→ NOT POSSIBLE TO BE SERVICE .
→ NEED TO CHANGE THE LCD MODEL CRT.
 → COMPRESSOR GAS PRESSURE NOT DISCHARGED .
COMPRESSOR FAILURE
→ COMPRESSOR GAS PUMPING FAILURE . GAS CAPCAITY 30 KG.
OBSERVATION
→ SPECIFY THE TEMPERATURE LIMIT IS HIGH.
& FAILURE

→ KAESER AIR DRYER OVER ALL SERVICE HRS REACHED .

→ CURRENT RUNNING HRS :44107;

LAST SERVICE HELDED ON DEC-2017.

→ NEW COMPRESSOR TO BE CHANGE.

REQUIRED → FOR OVER ALL SERVICE FILTER KIT TO BE CHANGE. MAIN AIR DRYER
MODEL:TI 901
→ TO REFILL THE GAS FOR NEW COMPRESSOR 30 KG REQUIRED.
MAKER : KAESER
 BREAKER PHYSICALY
DMAGED.

→ MAIN INCOMING BREAKER SWITCH BROKEN ;PHYSICALY DAMAGED.

OBSERVATION
→ M/C POWER ON & OFF SEQUENCE NOT POSSIBLE TO OPERATE.
& FAILURE

U2 # 30 M/C
→ SPECIAL MODEL BREAKER. BREAKER FAILURE
M/C MAKER : CHIRON
REQUIRED → ORIGINAL PARTS TO BE REPLACE .
MULTIMETER MODEL : 17 B+
MAKER : FLUKE
BREAK CABLE
DAMAGED .

→ BED PALTE LINE -3

10-1 BREAK CABLE
DAMAGED CONDITION
CABLE 9MTRS
LENGHTH.
→ BREAK CABLE DAMAGED CONDITION DUE TO CABLE HARDENED
→ NEED TO CHANGE THE BREAK CABLE FOR LIFTER IN U2 # 70
 3 INCH GASKET
THICKNESS =4MM 4 INCH GASKET
4 HOLE THICKNESS =4MM
6 HOLE

4 INCH GASKET
THICKNESS =4MM
4 HOLE
 SSD HARD DISK 500 GB
860 EVO 500GB SATA III Internal
Solid State Drive
(MZ-76E500BW)
LITHIUM BATTERY
CR17450SE-R(3V)
MAKER : SAN YO
→ OIL COOLER COIL PUNCHURE
COIL FAILURE TO SERVICE .

→ COMPRESSOR -4 ( 75 KW ) S:NO: PNA-703496

MODEL : GA75A FFWP
→OIL COOLER COIL PUNCHURE CONDITION .
→OIL LEAK IN COMPRESSOR RUNNING TIME .
→ELEMENT TEMPERATURE WILL INCREASE. >>90°C
 BREAKER PHYSICALY
DMAGED.
→ SSB -14 & 15 MAIN INCOMING BREAKER CONNECTED 80 % OF LOAD & BI METAL THERMISTOR
24*7 CONTROL.
DAMAGED CONDITION.
OBSERVATION
→ COMPREESOR LOAD IS CONNECTED IN BREAKER SIDE.
& FAILURE
SSB -14 & 15 MAIN INCOMING
BREAKER 800A
→ DUE TO AGEING OF BREAKER INSTALLED OF 7 YEARS . SPECIFICATION :T6N 800
PR221DS-LS I In=800 3p F F
MAKER : ABB
REQUIRED → NEED TO CHANGE THE NEW BREAKER.
 COMPRESSOR
POWER
TERMINAL
RECIPROCATTING DAMAGED AND
COMPRESSOR
R22 GAS RUSTED
SPECIFICATION: CONDITON.
CR37KQTFD-240AA NOT POSSIBLE
TO REPAIR
RECIPROCATTING COMPRESSOR
R22 GAS
SPECIFICATION:
KCJ467HAG
 PART NAME : SMPS
SPECIFICATION: S8VS-24024A
MAKER: OMRON.
 PART NAME : PROXIMITY
SENSOR
SPECIFICATION: E2E-X2D1-N
MAKER: OMRON.
 PART NAME : MOLUDED CASE
CIRCUIT BREAKER
SPECIFICATION:
1SDA051247R1 -T MAX T3N250
MAKER: ABB
PART NAME :COOLING FAN
SPECIFICATION:
CB0479-H01 MMF-04C24DS .
ACB BREAKER ENERGISING &
TRIPING COIL
MAKER : ABB
 PART NAME : REFRIGERANT
COMPRESSOR.
SPECIFICATION: 4RS102MAA
SPEC: 3PHASE /220V /R407C GAS
MAKER : PANASONIC
USB EXTENSION
CABLE WITH
BOOSTER

HARD DISK
ENCLOSURE CASE
WEIGHT MEASURING INDICATOR
PART NAME: AD4401A-04
MAKER : A&D
 CC LINK CABLE
PART NUMBER : FANC110SBH
SPECIFICATION: SHIELD;3CORE
*20AWG
VERSION 1.10
MAKER : MITSUBISHI
(COVER LENGTH 100 MTRS-
10Mbps)
PROFACE COMMUNICATION CABLE FOR
PLC → PROFACE
 TERMINAL RELAY
PART NUMBER : G6B-4BND
VOLTAGE : DC 24V
MAKER : OMRON
 → B-4 # 25 M/C BTS IN BYPASS
CONDITION

→ SCANNER WAND DAMAGED .

PART NAME : SCANNER WAND

PART NUMBER : ARTICLE NO: 62 04 279
MAKER : BK MICRO
RESISTANCE 330 ohm
¼W
RS232 CONNECTOR
MALE & FEMALE
 LIMIT SWITCH
SPEC : WLCA2-LD-M1J
MAKER : OMRON
 CU PIPE- L
CU PIPE 7/8 “ INCH -1 MTRS BEND
CU PIPE 5/8 “ INCH -1
MTRS 7/8 “ INCH
 PRESSURE SWITCH
REED TYPE
PART NAME: IS10-01S-L
MAKER : SMC
 PART NAME : MOLUDED CASE
CIRCUIT BREAKER
SPECIFICATION:
ABB XT1B 160 TMD 125-1250 3p F F
- 1SDA066808R1
MAKER: ABB
 SPINDLE COOLING FAN
SIEMENS SERVO MOTOR
SPINDLE COOLING FAN
SPEC : A2D160-AA22-
SIEMENS SERVO MOTOR
05;400V;14A
spec : M2D068-CF
MAKER: SIEMENS
MAKER: SIEMENS
SHORTING LINK TERMINAL
JKG 2.5 BLOCK
JKUT 2.5 (24 A)
 LIMIT SWITCH
SPEC: D4C-3032-DK1EJ03
MAKER : OMRON
BA # 70 M/C INDEX PIN UP/DOWN LIMIT
SWITCH NEW TO BE CHANGE .
SPEC: Z-15GK55-MR
MAKER : OMRON
 MDI TOUCH DISPLAY
SPEC: AST3401-T1-01
CLASS 2 /24V DC/0.9A
MAKER: PRO-FACE
MAKINO A51 M/C DISPLAY NEED TO CHANGE THE
TOUCH NOT WORKING TOUCH PANEL

TOUCH PANEL
SPEC: A02B-0303-D018
MAKER : FANUC
 WITH SPREADER LINK
REQUIRED
IN /OUT TERMINAL SIDE

BREAKER : MCCB
SPEC:
T MAX T1C 160
MAKER : ABB
WITH SPREADER LINK
REX- ELECTRICAL PIPE THREADING M/C
P1402A(INDER ½”~2” inch)
 OVER LOAD REALY
PTC STARTER
 PART NAME :
HALOGEN GLASS LAMP
SPEC: 500W
 PART NAME : POWER
BACKUP UPS
SPEC: 1KVA WITH
DISPLAY(BATTERY LEVEL
INDICATION)
DIGITAL AUTO DRAIN
VALVE
FLOAT LEVEL DRAIN
VALVE
Screw element side base Screw element side base
plate not available . plate available .
PART NAME : LIMIT SWITCH
SPEC: D4E-1A20N
MAKER : OMRON
 COMPRESSOR
KCJ467HAG-T220H
 INDUSTRIAL PANEL PC MODEL:
LCD DISPLAY REQUIRED 10.4 “ INCH
 AC SERVO MOTOR
SPEC: MSMZ022B1E
CAPACITY : 0.2KW /3000 R/MIN
MAKER : PANASONIC
 Bed plate line -5 m/c
Moving traction Chain flex .
Spec: 0625.43
Mtrs : 4
TERMINAL BLOCK
JKUT 2.5 (24 A)
 DG -5
CAPACITY : 725 KVA
MAKER : CATER PILLAR
S.NO : 9JRGS00274
ALTERNATOR TYPE : DSG 62 M
BREATHER CONTAINER
WITH SILICA GEL.
FOR TRF-1&2
PURLIN CLAMP
DIA -12 MM
SS COMRPESSION GLAND 400 SQ.MM
Safety relay
G9S-2001
 PROCESS VALVE
AV3000-03-5DZ
(0.2 ~1.0 mpa) DC 24v
MAGNETIC CONTACTOR
SC-4-1 (19)
COIL VOLATGE AC 110 V
GROZ V Series Bucket Grease Pump 3
KG VGP/3A/RF
USB COUPLER ADAPTER
FEMALE CONNECTOR
REFRIGERANT COMPRESSOR
SPEC: KCE444HAG .
LINE NO .OF LED LIGHT
E2 LINE 102
CH-1& TA-1 LINE LED 58
LIGTH REQUIRED
TOTAL NO .OF LED 160
REQUIED
LINE NO .OF LED LIGHT
FOR AL /LINE TA-1 ;CH -1 LINE OLD MODEL TUBE
CH-1 LINE 36
LIGHT USING IN M/C; FREQUENTLY CHOKE & TUBE
TA-1 LINE 36 LIGHT FAILURE ; NEED TO CAHNGE THE LED
LIGHT
TOTAL NO .OF LED 72
2*2 FITTING MODEL
REQUIED

LED LIGHT 40 W
BOX TYPE
LED LIGHT 40 W BOX
TYPE
 MAKINO M/C A51 SERIES OIL CHILLER SERVICE DETAILS-2019~2020
LAST FILTER 2ND SERVICE
M/C & OP-NO 1ST SERVICE CHANGED COMPLETED FILTER TO CHANGE

T3-TA# 10-1 13.07.2019 13.07.2019

T3-TA# 10-2 16.01.2019 16.01.2019 16.12.2019 TO CHANGE

T3-TA# 10-3 01.02.2019 01.02.2019 01.12.2019 TO CHANGE

T3-CH# 10-1 13.04.2019 13.04.2019

SUCTION FILTER
T3-CH# 10-2 08.01.2019 08.01.2019 30.12.2019 TO CHANGE
PART NAME :SUCTION FILTER
ELEMENT,P-LND-06-100
T3-CH# 10-3 13.12.2019 13.01.2019 30.12.2019 TO CHANGE PART NUMBER MAKINO :
Z475S1130600
MT10A-10 28.01.2019 28.01.2019 30.12.2019 TO CHANGE

MT10A-20 18.01.2019 18.01.2019 18.12.2019 TO CHANGE

MC15A-10 28.04.2019 28.04.2019

MC15A-20 28.04.2019 28.04.2019

 LED STREET LIGHT
HSTL100W-HELIOS STREET LIGHT
100W.
MAKER :HELIOS
 compressor LAST SERVICE DATA CURRENT RUNNING HRS NEXT SERVICE REMARKS

COMPRESSOR -1(110KW) 20736-6000 HRS 23736-3000HRS

23190
Completion Date 11.05.2019
COMPRESSOR -2(110KW) 32508-3000HRS 35508-6000HRS
34405
Completion Date 30.08.2019
COMPRESSOR -3(75KW) 50469-3000HRS 53469-6000HRS
52200
Completion Date 09.08.2019
COMPRESSOR -4(75KW) 53433-6000 HRS 56433-3000 HRS
54201
Completion Date 13.11.2019
COMPRESSOR-5(110KW) 43424-3000 HRS 46424-6000HRS
46242
Completion Date 21.07.2019
COMPRESSOR -6(110KEW) 47218-6000HRS 50218-3000HRS
49835
Completion Date 10.08.2019
COMPRESSOR -7(22KW) INSTALL 4000-4000 HRS
3693
Completion Date 24.06.2019
DRYER (SCFM-3000) 41243-OVER HAULING 49243-8000 HRS
44283
Completion Date 18.09.2019

COMPRESSOR -5 REQ. OIL FOR SERVICE (6000 HRS ) TO

CHANGE.
 17
mm
9mm

21 mm
M 12
thread

30 mm
30 mm

PURLIN CLAMP
 17
mm
9mm

21 mm
M 12
thread

30 mm
30 mm

Thickness
-2mm

PURLIN CLAMP
PART NAME :PHOTO SENSOR PART NUMBER
:E3S-CT61-D
MAKER : OMRON
 SHORTING
LINK
JKG 2.5

TERMINAL BLOCK
JKUT 2.5 (24 A)
TERMINAL BLOCK = JKUT 2.5 (24A)
SHORT LINK = JKG 2.5
 LITHIUM BATTERY
BR-2/3AGCT4A,6V
MAKER : PANASONIC-QTY- 7
SENSOR ACUTATOR DAMAGED & RUSTED CODNTION

NEW ACUTATOR TO REPLACE

PART NAME : LIMIT SWITCH ACUTATOR

PART SPEC: WL-1A100(WL-SERIES)

MAKER : OMRON
LIMIT SWITCH LIMIT SWITCH
SL1-A SL1-P
BUTANE GAS TIN
CAPACITY : 250ML
 USE IN CABLE JOINT
AREA
HEAT SHRINK TUBES
(.5SQMM~4 SQ.MM)
PROTECTIVE RUBBER CAP
 AS PER SIMILAR TO LIGHT TO BE PROVIDE
FOR BA -3 LINE
OVER ALL 4 RUN TO BE LAY -250 EA LIGHT TO
BE USE.
LED LIGHT 40 WATTS BOX TYPE
 Compressor oil usage list
DATE Element outlet Oil re-filled from
RADIATOR COOLING temperature stock

COIL APUNCHURE 21.01.2020 ABOVE 110°C 3ltrs

28.01.2020 ABOVE 3ltrs

110°C
31.01.2020 Above 110°c 4 ltrs

3.02.2020 Above 110°c 4 ltrs

TOTAL 14 LTRS
 PART NAME : I/O BASE PART NAME : I/O BASE
PART NUMBER : A03B-0819- PART NUMBER : A03B-0819-
C001=1EA C101=5EA
MAKER : FANUC MAKER : FANUC
 Solenoid vlave
SY5240-5DZ (Dc=24v)
Maker :SMC
 SERVO MOTOR :
6SN2132-1CK11-1BA1
MAKER : SIEMENS

Power management
ler:
9AL2137-1AA00-1AA0
MAKER : SIEMENS
Servo drive
original
part no: 6SN1124-1AA00-0DA1
MAKER : SIEMENS :
LT : 80 AMPS

SPARE OLD DRIVE DIMENSION DIFFERENT

 3 POLE 400 AMPS BREAKER
MCCB
PART NO : 1SDA054437R1-T5
400 TMA 400-4000 3P FF

MAKER: ABB

REQUIRED : MCCB ALONG WITH

SPREADER & HANDLE
Spiral MPG Cable
21 core *
SECONDARY COOLANT TANK POWER CONNECTOR (MALE)

SPEC:Han 3A = M
METAL AIR BOWL
SPCE: AD48-2
MAKER: SMC
VCB manager Over Current relay
M140 a
Phase Sequence Detector
.Maker : hioki
Spec: 3129-10
 Not Ok
OK

MCCB handle
.Maker : ABB
For 800 amps
 Conical inusalator
H = 40 ,D =30 , SW=40MM
 FAN MOTOR CAPACITOR
CBB 61 SH = 6MICRO FARAD
450 V 50HZ
 NEW BATTERY
OLD EXISTING BATTERY DG
DG FREE OF INDEPENDENCE
MAINTENANCE.
→ CRT DISPLAY VISUAL IS NOT GOOD.
→ NOT POSSIBLE TO BE SERVICE .
→ LCD display
→ NEED TO CHANGE THE LCD MODEL
CRT. Part name : LCD Unit
Part number : A61L-0001-0092-02
Maker: TOSUKU
 compressor oil consumption details -2020
COMP-1 COMP-2 COMP-3 COMP-4 COMP-5 COMP-6 Compressor -7 comp-8
DATE

SHIFT 110kW 110kW 75 KW 75 KW 110kW 110kW 75 KW 22++ vfd BREAK DOWN REMRAKS

MAKER CHICAGO
ATLAS ATLAS ATLAS ATLAS KAESER KAESER ATLAS
PNEUMATIC

08.02.2020 A 4

12.02.2020 A 4

18.02.2020 A 3

24.02.2020 A 2

04.02.2020 B 7

TOTAL 20

Compressor -2 oil Circulation Coil Failure Due to oil leak issue ; Oil Regular
top-up 4 days once
LCD monitor Wireless mouse
 Dia =70MM

LENGTH=350MM

ACYRALIC SHEET=5MM THICKNESSA

 Cooling Fan motor
Coil Failure.

Need to Replace the Fan motor.

 New Makino A51nx model : Suction Filter to Change
Details-2020

INSTALL TO
S.NO M/C OP-NO SR.NO
DATE CHANGE

1 MC15A 40 2470 Mar-19 Apr-20

SUCTION FILTER
2 MC15A 50 2471 Mar-19 Apr-20 PART NAME :SUCTION FILTER
ELEMENT,P-LND-06-100
PART NUMBER MAKINO :
3 MT10A 40 2472 Mar-19 Apr-20 Z475S1130600

4 MT10A 50 2473 Mar-19 Apr-20

5 MC15B 60 2477 Mar-19 Apr-20

6 MT10B 50 2476 Mar-19 Apr-20

7 MT10B 60 2475 Mar-19 Apr-20

REMARKS NEED TO CHANGE THE FILTER ONCE IN A
: YEAR.
 PART NAME : I/O BASE
PART NUMBER : A03B-0819- PMC power supply =A03B-0819-C101 =1QTY
PMC OUTPUT =A03B-0819-C162=4QTY
C001=1EA PMC INPUT CARD=A03B-0819-C101=5 QTY.
MAKER : FANUC PMC INTER FCAE CARD=A03B-0819-C056=1QTY
→ CRT DISPLAY VISUAL IS NOT GOOD.
→ NOT POSSIBLE TO BE SERVICE .
→ LCD display
→ NEED TO CHANGE THE LCD MODEL
CRT. Part name : LCD Unit
Part number : A61L-0001-0092-02
Maker: TOSUKU
 DATE LINE OP-NO WORK CONTENT PROBLEM ISSUE ACTION TAKEN HRS REMARKS

Loading ST 2nd work Confirm

6/2/2020 BA 20 Limit switch failure. LIMIT CHANGED 0.2
sensor fault.
"- 1st ST Shifter limit switch fault.
8/2/2020 U2 70 Limit switch failure. LIMIT CHANGED 0.8

90 Loading pusher work confirm

12/2/2020 BA 20 Limit switch failure. LIMIT CHANGED 0.3
signal not on.

18/2/2020 BA 20 Gantry-1 work-3 unclamp fault. Limit switch failure. LIMIT CHANGED 0.3
3rd ST Locater clamp signal
22/2/2020 BA 20 Limit switch failure. LIMIT CHANGED 0.6
malfunction.
3/3/2020 BA 20 Gantry-2 work-2 Clamp signal fault. Limit switch failure. LIMIT CHANGED 0.4

3/3/2020 BA 20 Gantry-2 work-3 Clamp signal fault. Limit switch failure. LIMIT CHANGED 0.3
2nd ST Locater clamp-2 signal fault
5/3/2020 BA 20 Limit switch failure. LIMIT CHANGED 0.8
alarm.
4th ST Work-2 Clamp/ Unclamp
5/3/2020 BA 20 Limit switch failure. LIMIT CHANGED 0.3
locater alarm.
4th ST work-1 Large hole unclamp
5/3/2020 BA 40 Limit switch failure. LIMIT CHANGED 0.7
signal fault.
2nd ST Work-3 Locater clamp/
9/3/2020 BA 20 Limit switch failure. LIMIT CHANGED 0.5
unclamp fault.
TOTAL BREAK DOWN HRS 5.2 HRS

LIMIT SWITCH
SPEC : WLCA2-LD-M1J
MAKER : OMRON
Makino A51 model : sr.no :
1763 Spindle Coil Coolant
Enter dead Short circuit .
 Cooling fan
PMD24048QB59
sunon

COOLING FAN
SJ1238HA2
(AC230V/0.13A)
SANJUN